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7 Custom RV Manufacturers to Design Your Own RV

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Updated April 17, 2024

Are you having trouble finding the perfect RV for you? Custom RV manufacturers might be able to help. You’ll find those custom RV manufacturers will say “yes” more often than “no” when it comes to the features you want. People also find it surprising that many custom RV manufacturers are more affordable than they originally thought.

Designing a custom RV ensures that you end up with the perfect RV the first time around. As long as it’s physically possible, the RV manufacturers in this article will help make your dream RV a reality. 

What Is a Custom RV? 

A custom RV is exactly what it sounds like an RV custom-built to your preferences and lifestyle. How much customization is available for each RV is entirely dependent upon the manufacturer. 

While most manufacturers give customers the option to select certain interior design options or purchase upgrade packages, others provide a more total build customization experience. With some custom RV manufacturers, you can choose your layout, features, accessibility options, exterior design, interior decor, and so much more. 

How Long Does It Take To Get A Custom RV?

Many factors go into how much time your custom RV will take to build. Situations such as how backlogged your manufacture is, how complicated your build is, and what kind of special amenities you are asking for must be considered.

An average build could be anywhere from 18-24 months or longer.

7 Best Custom RV Manufacturers by RV Type

No matter what kind of RV you have in mind, there’s a custom RV manufacturer out there ready and willing to make your dreams a reality. Here we’re covering 5 of the best manufacturers, no matter what type or style of RV you’re looking for. 

1. Phoenix Pop-Up Campers : Custom Truck Camper Manufacturer

Phoenix Pop-Up Campers builds custom slide-in, flatbed, and chassis-mounted pop-up truck campers. 

Pop-up truck campers are a great option if you’re interested in this RV category. They’re less top-heavy, weigh less overall, are more aerodynamic, and have become an excellent alternative to the #VanLife. 

Phoenix Pop Up Campers slide-in campers start around $26k, and their flatbed campers have a base price of $44k. 

Customers can choose from many different types of floor plans and upgrade packages, no matter what size truck bed you have. Phoenix only caters to full-size pickups, but a half-ton with a short bed won’t be turned away. 

2. Escape: Custom Molded Fiberglass Travel Trailers

Custom molded fiberglass travel trailers are extremely popular. These little campers hold their value and last a long time due to their molded fiberglass construction. 

They’re less susceptible to leaks, they’re aerodynamic, and these RV manufacturers will build the custom fiberglass camper of your dreams. 

Escape Trailers builds fiberglass travel trailers and fifth wheels. This Canada-based RV manufacturer builds the largest molded fiberglass campers on the market today. While they’re not a direct descendant of Boler, their methods are tried and true.

If you want a custom Escape trailer, you can choose from 6 base models.

Escape’s customizations include:  

• Exterior Features
• Multimedia and Electronics
• Off-grid power packages

These are just some of the many standard and optional amenities offered by these affordable campers. If you’re not quite sure what you want, Escape can start you off with its many popular feature packages that you can tailor to your tastes.

You can get a price estimate by starting your build on the Escape website. 

3. New Horizons: Custom Fifth Wheels and Toy Haulers

New Horizons is a luxury RV brand that builds custom fifth wheels and toy haulers with unmatched craftsmanship. This luxury custom RV manufacturer uses high-quality materials like real wood cabinets and solid surface countertops to make your RV feel like an actual home. 

This company takes pride in the fact that they don’t mass-produce cookie-cutter RVs. They focus on creating custom luxury RVs for full-time RV living. They say: “If you can dream it, we can design and build it!” If you want an RV with a bathtub, New Horizons will make it. Models range from 32 to 47 feet with fully customizable floor plans and amenities. 

4. SpaceCraft: Custom Fifth Wheels, Travel Trailers, and Semi-Trailers

SpaceCraft Manufacturing makes customizable travel trailers, fifth wheels, and semi-trailer RVs. Their custom semi-trailers come in lengths of up to 57 feet – that’s a true rolling home. This custom RV manufacturer focuses on full custom residential RVs for full-time RVers. 

SpaceCraft says, “Customers appreciate our ability to do whatever they want within the parameters of regulations, imagination, budget, and physics.” You can view a full list of floor plans, products, and customization options on their website. 

5. North American RV: Custom Accessible Fifth Wheels, Travel Trailers, and Park Model RVs

North American RV builds custom travel trailers, fifth wheels, and park models. 

What’s unique about this custom RV manufacturer is its massive floorplan, length, and the features it offers its customers. This company is one of the only custom RV manufacturers that offers full-length residential soaking bathtubs. 

Every model offered by North American RV can be modified with virtually anything the customer wants. They also offer mobility enhancement features for those who need ADA-compliant RVs.

This company creates custom RVs for living, traveling, and stationary park model life. North American RV has a long history of creating units for vacationing, the movie industry, office trailers, disaster relief, and emergency housing. 

North American RV is located in the RV capital of the U.S., Elkhart, Indiana. 

6. Newell: Custom Class A Motorhomes

Newell Coach has been producing luxury Class A motorhomes since 1967. This decades-old custom motorcoach manufacturer claims to offer more customization opportunities than any other motorhome manufacturer that exists today. 

When you get a custom RV from Newell, you can choose to start with an existing floor plan, to combine multiple floor plans, or completely start from scratch. And that’s just getting started. 

Then, you get to design the interior. Newell’s interior decorator will help you select materials, colors, and much more. You also have the ability to request specific or special entertainment equipment, tech, and much more. 

The overarching advantage to having a custom motorhome built by Newell is the fact that this company is dedicated to luxury, quality, and stellar craftsmanship. It’s why the company was founded and why they’re still popular today. 

7. EarthRoamer: Custom Expedition Vehicles

What is an expedition vehicle, you may ask? An expedition vehicle is pretty much just what it sounds like. A rugged RV that can go wherever you want to take it. These RVs can go just about anywhere. They’re built with rugged tires, heavy-duty suspensions, and four-season insulation, and are equipped with off-grid power systems. 

EarthRoamer is one of the top custom Overlanding RV manufacturers on the market today. Each EarthRoamer is built custom to order with a focus on luxury off-road travel. There are two base models and 12 different floor plans to choose from, each with a ton of standard options and are fully customizable. 

This custom RV manufacturer believes that you don’t have to sacrifice any of the comforts of home, even when traveling in the most remote spots on the planet.

Benefits of Buying a Custom RV

The first and most obvious benefit of buying a custom RV is having a motorhome or travel trailer that’s designed to your tastes, lifestyle, and needs. Aside from that, you can expect a better build quality, a great customer experience, and a one-of-a-kind RV. 

Unless you go with surface-level customization options like color or interior fabrics, you’ll have an RV different from everyone else. In a world of mass-produced RVs, this is a benefit many take pride in.

The average RV owner uses their coach for 8 years before they upgrade or sell their unit. Custom RV owners hang on to their motorhomes or travel trailers many years longer. When they have everything they want, and with the investment they made, it’s worth keeping.

Are There Any Downsides? 

There are a few downsides to having a custom RV built. Of course, getting a personalized RV from a custom RV manufacturer is going to cost a lot more than purchasing a pre-built unit. 

Aside from the cost, though, is the wait time. Depending on which manufacturer you choose, you could be waiting as long as 2 years or more for your custom RV. 

Many custom RV manufacturers are smaller companies and have a backlog of custom orders. Even if there isn’t a backlog, expect to wait up to 6 months for your custom RV to be ready to drive off the lot. 

Custom RVs also have a harder time in the used market. Since they are so specific to your needs, RV dealerships may buy your custom coach for a price lower than you expect.

In their experience, custom builds sit on the lot for a long time until they find the right buyer. Before you invest in your dream RV, learn from others about what they did if you plan on eventually selling this one down the road.

How Much Does an RV Cost to Build? 

Since custom RVs are individually built, there’s no ballpark price we can give you. Different models have different price ranges. There’s such a wide variety of upgrades, appliances, and options to choose from that this number is impossible to guesstimate. 

If you’re serious about buying one, most custom RV manufacturers have a “build your own” tool on their website that can help you estimate the total cost. Others have a phone number to call them and get a quote. 

Custom RV manufacturers try to make the designing and purchasing process as easy as possible. Many of their sales representatives will walk you through the process keeping your budget in mind. Just remember that almost all custom RVs will cost more than a pre-built RV in the same category or model type. 

Can You Buy an RV Directly From the Manufacturer? 

Yes, you can. In the case of custom RVs, you can buy directly from the manufacturer. However, you can also work with a dealer who will help you work with a manufacturer to get a custom RV. 

In most cases, it’s easier and a better customer experience to work directly with the manufacturer. You can even go and tour the factory and see your RV in production with some custom builders. 

Buying directly from a manufacturer is called “factory direct”, and it can cut out the middle-man prices of buying your RV through a dealership. 

It also helps you avoid miscommunications because you’re able to communicate directly with the manufacturer throughout the entire build process. You’ll know what’s going on with your RV every step of the way.

How to Order a Custom RV

The process of ordering a custom RV will vary depending on the company you decide to go with. Many custom RV manufacturers have a “build your own” tool right on their website. With these tools, you can select your base model and customizations and see the price estimate along the entire process. 

Once you submit your order, you’ll be contacted by the company to finalize the details. Other custom RV manufacturers will walk you through the entire process, which will involve contacting them via email or phone. 

Once your custom RV makes it to the production line, you can expect to work with the manufacturer and designers to make sure it’s completely up to your standards. 

Can’t Find an RV To Fit Your Needs? A Custom RV Might Be Right For You

With the thousands of RV floorplans and hundreds of RV manufacturers out there today, there’s a great chance you can find a wonderful floorplan for you and your family. However, you don’t have to settle for something if you can’t find one that has everything you want or need. 

These custom RV manufacturers make it possible to own an RV that’s tailored to your tastes, lifestyle, and needs. If you haven’t been able to find what you’re looking for, maybe it’s time to design it yourself. 

Is It Worth Trying To Build Your Own RV?

RV could depend on your abilities and your patience. Once you’ve completed your own build, you have the satisfaction of seeing your dreams come to fruition. Getting it all done could tax your patience, your bank account, and your relationships.

Building your own RV might be cheaper than a purchase if you do it yourself. It will likely end up just the way you want it but it will take longer to get it done—maybe years. You must gauge how quickly you want to be up and running.

You also should ask yourself how knowledgeable you are about building a camper. Having to consult other RVers or Google for everything could slow down your progress. Since your finished RV is particular to your tastes, it might be a bit more difficult to find a buyer when you are ready to sell.

Final Words About Custom RVs

Having a custom RV is a great way to get exactly what you want in your camper. There is almost nothing, other than money, that can stop you from getting what your mind can conceive.

Prepare to have lots of attention because your one-of-a-kind RV will be the talk of the campground.

Related Reading:

– 10 Best-Built Fifth Wheels You Need to Know About – 15 Best Small Camper Trailers with Bathrooms – 7 Best Fiberglass Travel Trailer Brands – RV Construction Methods: Which Is Best?

Mike Scarpignato – Bio

Mike Scarpignato created RVBlogger.com over five years ago in 2018 to share all we have learned about RV camping.

Mike is an avid outdoorsman with decades of experience tent camping and traveling in his 2008 Gulf Stream Conquest Class C RV and 2021 Thor Challenger Class A motorhome.

We attend RV Shows and visit RV dealerships all across the country to tour and review drivable motorhomes and towable trailers to provide the best evaluations of these RVs in our blog articles and YouTube videos.

We are 3/4-time RVers who created RVBlogger.com to provide helpful information about all kinds of RVs and related products, gear, camping memberships, tips, hacks and advice.

2 thoughts on “7 Custom RV Manufacturers to Design Your Own RV”

It’s good that you brought up an RV that would be made specifically for your tastes and way of life. I’ve been considering buying an RV, and customizing it sounds like a smart idea. I’ll look into an RV builder who can assist in building one. I appreciate you sharing!

Can you suggest a co mpany that would put the door on the opposite side of a standard 35 foot rv?

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Home » 18 Clever DIY Travel Trailer Plans and Ideas

18 Clever DIY Travel Trailer Plans and Ideas

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For some camping enthusiasts, tents might not be the perfect solution to spend the night outdoors. Camper or travel trailers offer better safety, durability, and comfort. The most uncomplicated trailers may be an enlarged box within which a bed can be fit, or it could be a trailer tray with tent-like extensions providing a secure space. Some trailers may even have a mini kitchen and a bathroom attached.

When you go through the catalogs for trailers available in the market, chances are that they are overpriced. You have the option of buying one through customization services, but those would also burn a hole in your pocket.

This is when you turn to DIY travel trailer plans. Here are 18 plans to choose from, according to the materials you wish to use, the type of camper you desire, and the interiors that would enhance your energies during your travels. These DIY travel trailer plans and ideas are free to access, and some of them come with videos attached to understand the process at each step with ease.

Table of Contents

1. DIY Wooden Teardrop Camper

This is the perfect option for woodworking lovers. The plan-creator encourages users to find a teardrop design according to their liking since anything could fit into the measurements they have provided.

Luan plywood is used to seamlessly build the teardrop structure’s outer shell, without cutting up one wooden board after another to achieve the curves. The frame is constructed around the side pieces so that there is space left for insulation purposes. Moreover, the visual aesthetics make this an epic choice for the road.

2. DIY Tiny Travel Trailer

Construct a smaller version of your house with this DIY trailer plan. It requires a wide trailer for the base. The guide has recycled the old frame of a broken-down camper and built this beauty over it.

The interiors include a convertible sofa-bed, ample space to move around, an air conditioner unit, and windows, complete with curtains. Aluminum sheets cover the exterior to provide additional durability and insulation.

3. Simple DIY Teardrop Trailer

Measuring 4×8 feet, this teardrop trailer can fit two people comfortably. It provides space for a bed, as well as a pull-up table. But this trailer doesn’t serve just as a sleeping quarter, it has a galley in the back too. This galley is built into the cavity of the curved end of the structure. You could fit in a small DVD player, refrigerator, mini-pantry, or simply install a cabinet to store travel essentials.

These 14 sturdy DIY tabletop plans could help shed light on suggestions to beautify the galley.

4. DIY Stand-up Camper

Fancying an RV for your camping trips but cannot afford one? This guide converts your travel dreams into reality! It provides the most space out of all the DIY travel trailer plans mentioned in the list.

Using a large trailer base, you can construct a stand-up camper that can fit in a makeshift kitchen countertop, galleys, washroom cabinet, convertible couch, BTU air conditioner unit, small HDTV, and even a small microwave oven. You could also have a little water tank or refrigerator. The plywood used makes it extremely water-resilient.

5. DIY Tiny House Trailer

The heart of this ATP camper is a fishing boat trailer, which can be acquired for cheap. It provides a 4-foot-wide base structure to support the 12-foot plywood walls. You will need to attach ‘wings’ for making a bunk space and a protective lid. These wings are sheets of ½ inch plywood, sized at 4 by 8 foot.

It can easily fit in a bed for two, a small cabinet, and electric outlets. You are free to add any other water-resistant personalization thereon.

6. DIY Semi-Metal Teardrop Camper

Using an old popup camper, you can construct a spacious structure with a metal clamshell. It can house two people and boasts a small kitchen and bathroom.

DIY beginners would find this guide simple to execute, since all of the steps come in detailed sections, with many pictures for reference attached.

7. DIY Teardrop Camper

Do you want to provide comfortable amounts of space for more than 2 people? Then head over to this camper guide. Complete with a convertible dining table, kitchen, back galley for storage, and a ventilating window, you could take many long camping trips with this trailer.

Due to its large size, it would take a month’s work or two to finish this project, but it is much cheaper than seeking out store-bought travel trailers.

8. DIY Rimple Camper

‘Rimple’ stands for simple and rounded off; since this camper has equal curves on either corner it is not a teardrop-shaped travel trailer. It enables you to build a back galley with added cabinets and enough area to fit 2 adults and 2 children.

9. DIY Basic Travel Trailer

Head over to this plan if you are looking for a plan with simple construction. Ideal for one person, it can yet fit in 2 people with adjustments made to the bed size. The false flooring under the bed and cabinet provide storage space. You can keep the battery, portable washroom tank, water tank, and all the wiring in this space so that the camper’s interior is clutter-free.

Check out these 10 best metal cutting saws . You’ll definitely need such equipment for ensuring a quality end product.

10. DIY Custom Teardrop Camper

The author uses the base frame of a snowmobile for the pod-like structure. They have chosen to convert the back portion into cabinets, serving as a kitchen, stovetop, and a sink included. Luan plywood is used for the curve, but a lot of braces are attached to keep it from warping because of its steepness.

11. Box Trailer DIY Camper

You do not need to worry about carpentry skills with this plan. It is the easiest of all the DIY travel trailer plans mentioned in our list. The 7×5 inch box trailer contains the bed.

Using sturdy fabric and PVC pipes, you can build a tent structure around the trailer for a makeshift roof and walls with velcro windows. Extend the tent according to your needs, and it can be neatly packed up once your camping trip ends.

12. DIY Vintage Travel Trailer

Designed in 1947, it is easily one of the key foundations of the many teardrop designs found on the web today. The plan calls for a comfortable and durable construction. It can house two people and has some storage places built-in.

There are no other frills attached unless you want to personalize it further and add additional facilities like a small kitchen or an air conditioning unit.

13. DIY Metal-press Camper

Humid conditions can break down wooden structures over the years, no matter how water-tight they may be. Thus, this DIY project includes the strength of both, strong plywood and stainless steel, which are finally covered with aluminum sheets.

This sleek teardrop trailer showcases a classic design, with a bed for two in the central cavity, and a kitchen-cabinet structure in the back drawers.

14. Off-road DIY Overland Camper

Looking for a camper that would fit in a family of 5 people? Head to this DIY plan where you can build a camper piece-by-piece on top of a box trailer. This camper’s assembly involves building a convertible couch frame, dining table, heater facility, and a bathroom cabinet.

Fiberglass and tractor paint are utilized for long-term durability. The plan includes videos for reference, along with steps showing a brief textual explanation.

15. DIY Futuristic Travel Trailer

Caravans are like small houses built on wheels. This DIY plan lets you make a mini-caravan, using a folding trailer. Most of the work is done on the interiors since the camper is built via a simple construction of plywood and aluminum sheets.

The interiors are equipped with a chic kitchen, cupboard with shelves, multiple cabinets, a dresser, and a convertible couch. The window areas can be pulled out to provide more space for dining.

16. DIY Camper on a Budget

An old RV is broken down to its frame, which is then recycled to build this impressive RV on a trailer. Built at a budget of $4500, it rivals many professional brands. The camper is compact, being only 7 feet wide and 12 feet long.

The construction of the walls, insulation roof, floor plans, windows, and cabinets placement are left to your personalization. There is enough space to build in a complete bathroom facility as well.

17. DIY Tiny Teardrop Trailer

Your camper could be beautiful, as well as functional. This DIYer has focused more on the aesthetics of this teardrop camper for two. Additionally, it includes a bed and storage space for the bare necessities.

It features a double-doorway, and the exterior wood frame is stained using a burning technique, that also keeps bugs away. A small section is left out on the roof, where a plexiglass window is installed instead. It makes for a great window to enjoy the rays of the sun or stargaze at night.

18. DIY Foam Built Camper

Pick up a 6×10 foot trailer from your nearest junkyard to create this hard-shell camper. It is built in a way to provide maximum interior space and utilizes foam as insulation and as a cover.

This is an extensive construction that requires you to build everything from scratch, including the door. This project is mainly recommended for skilled woodworkers.

Each of these DIY travel trailer plans can give fair competition to the store-bought trailers. Time and patience are required since many of these projects could take up weeks to complete.

While some of these provide you with proper plans, others are simply ideas with reference images attached to learn as you build. Whichever DIY project you choose, comfort for your camping trip is guaranteed!

Looking to add some bar facilities to your travel trailer? These 10 simple DIY wine rack plans could be an epic add-on.

Here is a bonus. We’ve worked hard, studied, and researched the 10 best cordless reciprocating saws in 2023 . This will change the way you work on DIY projects!

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How to build a DIY camper trailer: Step-by-step building guide

Building your own camper trailer is an easy and budget-friendly way to travel!

Tom is a resourceful Youtuber who shares tips on building DIY projects without spending too much money. He’s already used the tinktube system to create many builds like a greenhouse roof, a studio, and a ladder rack. A few weeks ago, he decided to build a DIY camper trailer. We’ve rounded up the main steps of his project to provide you with a step-by-step building guide!

1. CREATING THE DIY TRAILER CAMPER DESIGNS

Tom’s friend Chad had an old trailer in his backyard which he didn’t use anymore. Tom’s plan: clean up the trailer and use it as the base for his project. This opportunity helped him save a lot of money right from the start, since he wouldn’t have to buy a trailer. If you don’t have already have one waiting in your backyard, you can easily find a used trailer for sale online. It’s a great way to lower the costs of buying a new one!

Tom then worked on the design of the trailer plans. He booked a free 15-minutes call with Esteban to get his advice on the plans he had already drawn and brainstormed ideas on how to improve his project. As Esteban pointed our during their discussion , one of the most convenient aspects of the tinktube building system is that it lets you do a lot of testing. You can build, unbuild, rebuild differently and adjust your project as much as you want during the building process. It makes it easier to get a better idea of the final results, and that’s exactly what Tom did.

2. DECONSTRUCTING THE TRAILER

Once the plans were ready, Tom and his son Trevor started a fun part of the project: the deconstruction of the unneeded and rotten elements of the trailer. They removed the corner brackets and the wood frame, then started on the bottom boards. Since they didn’t need that much thickness in the floor, they chose to remove the trailer’s wood floor. It also reduced the overall weight of the material fixed to the trailer.

Then they took a break and had a quick snow fight.

They got back to work and used the grinder to cut off the parts of the trailer they didn’t need. They took off the front edge so they could make the floor of the new DIY trailer longer than it originally was. When that was done, Tom cleaned up the sharp spots with a wire cup brush, paying special attention to the rusted parts. He hand-sanded and primed the bare metal spots of the trailer where he knew he was not going to be welding.

Check out all the steps of Tom and Trevor’s DIY trailer camper build video on GreenShortz’ Youtube Channel!

3. DIY TRAILER CAMPER RETROFITTING

Tom and Trevor used the grinder and welding retrofitting methods to widen and expand the interior space of the trailer. For the extensions, they used metal cut offs from the trailer as well as salvaged and drop-room steel from their local metal store. Once Trevor was done preparing the surface with the grinder, Tom started the welding process. He used the salvaged scrap angle iron to make the frame longer and some of the mesh part from the ramp to create the back end of the trailer.

Tom’s tips from the community: On colder days, preheat the area around the weld joint before starting to weld to reduce the cooling rate of the weld and drive out moisture. It’ll prevent cracking and hydrogen buildup. Tom used a propane torch to do so!

After light sanding the surfaces, Tom and Trevor started the 4-step paint process using rust reformer, primer, appliance epoxy and rubber undercoating. This helped prepare and protect the frame of their DIY travel camper.

When these steps were done, Tom and Trevor had reconfigured the trailer. After a whole lot of cutting, grinding, and painting, it was finally ready to build out! To see our DIYers in action, watch the complete video of the retrofitting process on Youtube.

4. REUSING ALUMINUM COMPOSITE MATERIAL TO MAKE THE FLOOR

Tom received his tinktube order in the mail and sorted out the connectors to get ready to build. He bought some connectors that are designed specifically to work with 3/4 in. electrical conduit , AKA EMT. Tom’s tip when building any project with the tinktube system: He buys a few more fittings than what he expects to use. Having spare parts helps him in case he needs to make changes along the building process.

If you’re looking to build your own project -whatever it is-, make sure to check out tinktube’s website Get Started section: It’s filled with useful information, videos and tutorials that will make it easy for you to understand how the system works and start building quickly!

To make the floor of his DIY trailer camper, Tom used some salvaged aluminum composite material (ACM) destined for the dumpster. He started by washing the surface, then measured and marked down where he was going to cut. He cut the ACM with a circular saw and placed the first piece at the front half of the camper trailer before making the final fitting once it was in place. Then, he measured, cut out the nose of the travel camper and put it in place too.

Tom’s tips: To cut the ACM more precisely, he created a cardboard template.

Once the parts were cut to fit the frame, Tom used EPDM rubber to create a gasket around the edges. Check out the YT video to see how Tom installed the rubber gasket . Tom’s friend Greg then jumped in to explain how to bend ACM using the route and fold method. This method involves cutting through the top layer of metal and then through the plastic. The final result leaves the last layer untouched, so you can then fold it together.

5. ADDING THE TINKTUBE SKELETON TO THE DIY TRAVEL TRAILER

Using 3/4 in. EMT conduit and tinktube’s connectors, Tom and Trevor were ready to start building the upper part of the frame for their DIY camper trailer. Tom created a flat spot on the conduit by using the jigsaw halfway through, then pounding it flat with a hammer. He fixed the conduit to the base frame with screws and placed it at the right angle. He then connected the pieces together using tinktube’s joints and adapters.

Making a few adjustments and changes along the way, Tom kept on building his DIY travel camper project. Tom’s tips when building with tinktube: when you are first placing the connectors on the frame, don’t fix them too tight. Make sure you leave enough space between the connectors and the pipes to move the structure a little bit if needed before tightening the screws. This will help you create a stronger, more stable structure.

Watch the detailed video of the tinktube skeleton build and see how Tom and Trevor worked with the system to create a customized frame for their DIY camper:

6. FIXING A FATAL FLAW IN THE DIY CAMPER

“My concern is your method of smashing the ends of the tubes and how they mount to the chassis. You have introduced facture points that with aerodynamic pressure and vibration will give you issues down the road, so to speak. Not to mention corrosion points…” – s2meister, Youtube follow er

This comment from Tom’s DIY community about his last video got him thinking. He realized his mistake, which he had initially planned to avoid with the use of brackets. He decided to fix the problem before moving along with the rest of the frame build.

He would also use the opportunity to add about an inch to the frame in height, so Trevor is not scrunched over when sitting in the trailer.

Making changes to the DIY camper along the way, thanks to an adaptable building system

So, Tom started working. He took the bolts out and cut out all the tabs. He then got the H8 connectors ready. The H8 connectors have flat ends, which Tom made in a rounded shape for the ones he would use at the nose of the trailer. He used the vice to bend the steel so it would fit perfectly with the shape.

Safety tip: To strengthen the frame, Tom added a through-bolt through the EMT conduit and the joints, at the corners and the top part of the frame. It’s the best way to lock down all the parts together and make sure the structure is as solid as it can be!

Tom then adjusted the angles of the DIY camper trailer frame to make it higher. He took some brackets off and adjusted the angles of the ¾ inch EMT . Changing the angles of the pipes brought another problem: some of the EMT became too long to fit the frame. Once again taking advantage of the evolutive feature of the system, Tom cut the EMT to make some adjustments. After a few cuts here and there, this part of the frame was final!

7. BUILDING THE DIY CAMPER KITCHEN SLIDE-OUT

In this video, Tom switched gears to work on the internal mechanism of the slide-out camper kitchen using the 1-inch tinktube pipe sliding over 3/4 EMT conduit.

First thing he had to do was figure out exactly where the slide for the drawer was going to be fixed on the camper. Once the slide was fixed, he used a tinktube pipe as a base rail: the drawer and everything else could then be mounted to it.

He marked the tube and installed the connectors on it first. He then placed spacers next to where each rivet would go through so they don’t pull the pipe out of alignment. He placed risers on all the tinktube brackets and installed the top rail. He used a tinktube pipe as the back rail, which would slide in and onto a piece of ¾ in’’ EMT conduit.

To stabilize the frame, Tom added a clamp on leg to the end of the slide out, with a rubber foot on the bottom to protect the end of the pipe. When he planned he countertop and the additional kitchen components, Tom decided he would make them removable. He also used a combination of the one-inch tinktube pipe and short sections of conduit as countertop risers. These sections would drop down into the vertical elements of the frame to make the kitchen counter taller.

Tom used these brackets to attach the counter drop down to the tinktube frame so he would be able to snap the surface onto the back rail and remove it easily whenever needed!

8. MAKING FOLDING COTS WITH HINGE BRACKETS

In this video, Tom and Trevor make folding cots using different tinktube hinge brackets. Hinge fittings have a larger opening that allows a plastic bushing to fit inside. The bushing allows the bracket to turn on the pipe. They used the HJ-12 and the HJ-23 brackets.

The goal was to have the cots fold up to the side, with a slide to allow people to get in and out of the trailer more easily and another one to allow Trevor (5.10″, pushing 6″) to lay down and stretch out.

Tom and Trevor assembled the fittings on the frame and added the pipes to create the cots.

Tom created a short foot for one specific end of the cot that would sit on the elevated portion of the floor that covers the kitchen. He arranged for the foot to sit on top of the bar and added a rubber foot to the end of the pipe to protect it.

Then, Tom used the HJ-12 bracket to create a leg that would tuck into the wall. After that, he set up a temporary sleeping surface using a rope so Trevor could climb in the trailer and test out his bed. The verdict: the project was a success!

STAY TUNED: MORE TO COME

That’s it for now, but Tom and Trevor will keep on working on their DIY travel camper project in the next few weeks. If you are thinking about building a similar project, visit our complete guide to camper van conversion for a tips and tricks related to all aspects of van builds! Stay tuned, as this post will follow the updates of their project!

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20 DIY Camper Trailer Ideas (How to Build a Camper)

Remodeling a mobile home on a budget can be a tough nut to crack, especially if you have a passion for camping and the great outdoors. Luckily, our collection of 20 cheap DIY camper trailer ideas offers a wide range of low-budget solutions that you can build yourself. From teardrop trailers to custom campers powered by solar panels, you’re sure to find an RV project that fits your requirements. Not only do these homemade camper trailer ideas save you money, but they also allow you to customize every aspect to your liking.

Building your own DIY camper trailer is an incredibly rewarding experience that blends the thrill of creation with the joy of outdoor adventures. Whether you’re aiming for a compact design for solo trips or a family-sized model for group camping, these ideas cater to a variety of needs and budgets. Each step of the building process is an opportunity to learn and apply new skills, all while crafting a mobile home that’s uniquely yours. Keep reading to discover how you can turn these DIY camper trailer ideas into reality and hit the road in style.

Why Build Your Own DIY Camper Trailer?

Discover the benefits of building your own DIY camper trailer and embark on an adventure of freedom and customization.

• Customization: Building your own camper trailer allows you to tailor every aspect to your specific needs and preferences. From the layout to the materials used, you have full control over the design.
• Cost Savings: Often, a self-built camper can be significantly less expensive than purchasing a pre-made model. By sourcing materials and doing the labor yourself, you keep costs to a minimum.
• Satisfaction: There’s a profound sense of accomplishment that comes with building something with your own hands. Completing a camper trailer build can be a rewarding experience.
• Learning Experience: The building process can teach you valuable skills in carpentry, electrical work, and problem-solving. These skills can be useful for future projects or repairs.
• Bonding Activity: Engaging in a camper trailer project can be a great way to spend quality time with family or friends who are interested in helping, building memories along the way.
• Environmental Considerations: You can choose eco-friendly materials and design your camper to be sustainable, for instance by including solar panels or using reclaimed wood.
• Adventure-Ready: Once completed, your DIY camper trailer is a passport to adventure. It’s a personalized space that can take you anywhere, without the constraints of hotel bookings or travel schedules.

How to Build Your Own DIY Camper Trailer

Building your own DIY camper trailer can be a thrilling project that not only saves you money but also allows you to build a custom space tailored to your needs and adventures. Here’s a straightforward, step-by-step guide to help you start your DIY camper trailer project, ensuring readability and reliability in each step.

Choosing Your Base

The foundation of your DIY camper trailer is crucial. You can either start with a pre-existing trailer or build a frame from scratch.

• Pre-existing Trailer: Look for a used trailer that fits your size requirements. This could be an old cargo trailer or even a flatbed trailer. Ensure the trailer is in good condition, checking for rust or structural damage.
• Building From Scratch: If you’re starting from scratch, you’ll need to design a frame that suits your needs. This requires welding skills and understanding trailer dynamics, including weight distribution and axle placement.

Designing Your Camper

Sketch out a rough design of your camper. Consider what you need in your space, such as sleeping areas, kitchen space, and storage. Remember, every inch counts in a small camper.

• Maximize Space: Use foldable or multi-functional furniture. For example, a bed that converts into a seating area during the day.
• Insulation: Proper insulation is crucial for comfort. Research the best types of insulation that fit your climate needs.

Building the Shell

Once you have your base and design, it’s time to start building.

• Framing: Use lightweight yet durable materials for the frame, such as aluminum or wood.
• Walls and Roof: Plywood is a popular choice for the walls and roof due to its durability and ease of use. Cover the exterior with a weather-resistant material, such as aluminum sheets or fiberglass.

Installing Essentials

Now, focus on installing the essentials for living.

• Electrical System: You might want to install a simple electrical system for lighting and charging devices. Solar panels are an eco-friendly option.
• Plumbing: If you plan to have a kitchen or bathroom, consider the complexity of adding plumbing. Portable water tanks and pumps can simplify this process.
• Ventilation: Proper ventilation is crucial. Install roof vents or windows that open to ensure airflow.

Adding Personal Touches

This is where you make the space your own.

• Interior Design: Choose materials and colors that make the space feel inviting. Lightweight materials are best to keep the trailer easy to tow.
• Storage Solutions: Get creative with storage. Use the vertical space by installing shelves or cabinets.
• Outdoor Add-ons: Consider adding an awning or outdoor kitchen space to extend your living area.

Building a DIY camper trailer is no small feat, but it’s a rewarding project that offers freedom and adventure. Take your time in each step, and don’t be afraid to ask for help from more experienced builders or join online communities for support.

DIY Camper Trailer FAQs

Get answers to frequently asked questions about DIY camper trailers.

What is a DIY Camper Trailer?

A DIY camper trailer is a customized or self-built mobile living space designed for camping and traveling. It allows individuals to build a trailer that suits their specific needs and preferences, often at a lower cost than purchasing a pre-made model.

Why should I consider building my own camper trailer?

Building your own camper trailer offers several benefits:

• Customization : Tailor the layout, materials, and features to match your camping style and needs.
• Cost Savings : Reduce expenses by sourcing materials and doing the work yourself.
• Satisfaction : Experience the fulfillment of building something useful with your own hands.
• Learning Experience : Gain valuable skills in carpentry, electrical work, and more.
• Bonding Activity : Build with family or friends as a rewarding shared activity.

What basic tools and skills do I need to build a DIY camper trailer?

To start, you’ll need basic carpentry and metalworking tools, including:

• Welder (for building frames from scratch) Basic skills in carpentry, electrical wiring, and possibly welding are essential. However, many resources and tutorials are available to help beginners.

How do I choose the right base for my camper trailer?

Deciding on a base involves two main options:

• Pre-existing Trailer : Look for a used cargo or flatbed trailer in good condition. It should suit your size and weight requirements.
• Building From Scratch : If you have welding skills, designing a custom frame allows for maximum customization. Consider weight distribution and axle placement carefully.

Can I build a camper trailer on a tight budget?

Yes, it’s possible to build a camper trailer on a budget by:

• Sourcing used or reclaimed materials.
• Prioritizing essential features and amenities.
• Doing all the labor yourself.
• Choosing cost-effective materials without compromising on safety and durability.

What are some essential features to include in my DIY camper trailer?

When designing your camper, consider including:

• Sleeping area
• Kitchen space or provisions for cooking
• Storage solutions
• Insulation for comfort in various climates
• Electrical system for lighting and charging devices
• Ventilation to ensure good air flow

How can I ensure my DIY camper trailer is roadworthy?

To make sure your camper is safe and roadworthy:

• Follow local and national regulations regarding trailer construction.
• Ensure the frame is strong and securely welded.
• Balance the weight evenly to prevent towing issues.
• Regularly check and maintain tires, lights, and brakes.
• Consider having your trailer inspected by a professional.

Where can I find inspiration and guidance for building my DIY camper trailer?

Look for inspiration and guidance from:

• Online forums and communities focused on DIY projects and camper trailers.
• Tutorials and step-by-step guides available on YouTube and DIY websites.
• Social media groups where members share their camper builds and tips.
• Books and magazines dedicated to DIY camper trailers and tiny homes on wheels.

Remember, building a DIY camper trailer is a significant but rewarding project that requires planning, effort, and creativity. With the right preparation and resources, you can build a personalized space that brings endless adventure and satisfaction.

20 DIY Camper Trailer Ideas To Build Your Own

Discover 20 unique DIY camper trailer ideas. Build your own homemade camper with these creative, easy-to-follow plans and hit the road in style!

1. DIY Micro Camper

For outdoor enthusiasts keen on blending comfort with adventure, Instructables offers a step-by-step guide to building a DIY Micro Camper. This compact, cost-effective project transforms a standard trailer into a mobile camping haven, complete with a real mattress and essential amenities. Tailored for those who love to venture into the mountains yet cherish a cozy sleeping area, the DIY Micro Camper is built to navigate the trails as seamlessly as your SUV.

The tutorial breaks down the construction process, from reinforcing the frame to applying the finishing touches, ensuring a sturdy and weatherproof escape. With a hands-on approach and clear instructions, even those with basic building skills can craft a personal retreat for under $1,000, making it the perfect weekend project for nature lovers.

2. Build Your Own Micro Camping Trailer

Discover how to build your own micro camping trailer with Alex’s DIY guide on Tiny House Talk . For a fraction of the cost, you can build a cozy, lightweight trailer that’s easy to tow, even with a 4-cylinder vehicle. Packed with amenities like a TV, DVD player, microwave, and efficient LED lighting, this 5X9.5-foot home on wheels promises comfort and convenience. Ideal for adventure-seekers, it’s a budget-friendly project completed in just six months and comes with ample storage space. Gain practical tips and inspiration from the construction photos, and start crafting your mobile getaway today.

3. Making a Teardrop Trailer – Tiny Home

Transform your travel dreams into reality with a personalized Teardrop Trailer Tiny Home! Ideal for adventure seekers and remote workers, this DIY project combines functionality with the charm of tiny living. Instructables guide you through each step, from planning your unique design to optimizing fuel efficiency with aerodynamic shapes.

Learn how to construct a sturdy trailer base, frame, and walls, all the way to building a cozy roof and a practical kitchen galley. This resource is not just an instructional guide but also a treasure trove of design ideas and a community forum for support. Get started on crafting your tiny mobile home and enjoy the freedom of the open road in a space that’s truly your own. Instructables

4. Amazing DIY Camper Trailer

Explore the inspiring transformation of an old Rockwood pop-up camper into a stunning DIY camper trailer. For adventurers on a budget, Do It Yourself RV unveils a creative approach to building a quality, lightweight travel home for just $4500. Discover how Frank skillfully repurposed the original camper’s frame, wheels, and essential components to craft a 7′ wide, 12′ long abode.

With detailed planning, including a Sunline Ultra Lite-inspired floor plan, this compact yet spacious haven comfortably sleeps two. Tipping the scales over the initial weight goal plans to upgrade the axle to ensure safety and longevity. Dive into a journey of resourcefulness, check out the full transformation with images, and maybe spark your own project to hit the open road in custom style.

5. Build an Attractive Teardrop Camper Trailer

For adventure seekers and DIY enthusiasts, crafting a teardrop camper trailer offers the perfect blend of creativity and practicality. Presented by Make: for Makers , this comprehensive guide outlines how to construct a compact, plywood teardrop camper from scratch.

Ideal for anyone eager to customize their camping experience, the tutorial walks you through each step, from salvaging parts to adding personal touches. You’ll learn about insulation, electrical wiring, and installing essential components such as a kitchen hatch, ensuring durability and comfort on your outdoor escapades. Get ready to build a cozy retreat on wheels that’s tailored just for you!

6. Building the Off-Road Overlanding Camper

Discover the adventure of building an off-road overland camper with Shawиee Hills Workshop . Engage with the detailed process of building a custom, family-sized camper designed for rugged trips. From the initial concept involving a tonneau cover to the final touches of a durable paint finish, the journey is both inspiring and informative.

Learn about the challenges and solutions in constructing a pop-top roof, waterproofing with fiberglass, and crafting a unique interior that comfortably accommodates five. This guide provides practical insights into turning a vision into a road-worthy reality, complete with a test on the Kentucky Adventure Tour. Ideal for outdoor enthusiasts, DIY builders, and overlanding fans, it’s a resource that empowers you to craft a robust and personalized camping experience.

7. Home Built Camper Trailer on a Budget

Embarking on a DIY adventure? Instructables provides a comprehensive guide on constructing your own homebuilt camper trailer, the Safari BaseCamp 10. This family project, fueled by creativity and craftsmanship, transforms the way you approach self-sufficient travel.

By offering a step-by-step tutorial, the site equips you with the knowledge to build a camper that boasts all the comforts of home while being road-ready. Perfect for DIY enthusiasts, this guide is your gateway to building a custom retreat for all your outdoor escapades. Enjoy the satisfaction of building your personalized camper trailer with guidance from Instructables.

8. How to Build a Camper Trailer

Embark on an exciting journey of building your own camper trailer with this insightful guide. The video tutorial demonstrates the transformation of a standard trailer into a versatile camping haven, complete with a rooftop tent, upgraded storage, and a custom awning. You’ll learn how to weld frames, install latches, and seal compartments for a durable build.

The final product boasts a lightweight design at 640 kg, offering ample storage and a cozy rooftop sleeping area. Perfect for adventurers, this guide empowers you to build a practical, rugged camper tailored to your camping escapades. Get your tools ready and start crafting your dream camper trailer today!

9. Make an Off-Road Trailer for Camping

Instructables offers a comprehensive guide on constructing your own off-road trailer, tailored for outdoor enthusiasts seeking a robust, custom solution. If the thought of modifying a cargo trailer doesn’t fit your vision, this step-by-step resource walks you through the creation process, from initial planning to the final touches.

With an emphasis on planning, safety, and practical design, you’ll learn how to build a trailer that not only meets your specific needs but also complies with local regulations. Perfect for adventurers who prefer a hands-on approach to gearing up for their next off-the-beaten-path escapade.

10. How to Build an Off-road Camp Trailer

Planning to build an off-road camp trailer that’s as rugged as your adventures? MotorTrend provides an insightful guide crafted by Jim Brightly to help you build a robust camping companion tailored for your ’05 Rubicon Unlimited—or any off-road vehicle. Learn about constructing a durable frame, choosing the right suspension system, and adding practical amenities like a pull-out cargo tray and rooftop tent.

The article walks you through the process of welding, priming, and painting, ensuring a personalized and high-quality finish. Additionally, it offers tips on enhancing livability with a Smittybilt Adventure Toolbox, an Engel fridge/freezer, and how to maintain a power supply with a solar panel. Get the tools and confidence to build a trailer that enhances your outdoor experiences with functionality and comfort.

11. Homebuilt Camper On A Budget

If you’re venturing into building your own custom camper trailer, Dirk’s DIY Camper Trailer offers an in-depth and inspiring guide. This homebuilt camper project is designed to suit budget-conscious builders who are ready to take on the challenge of crafting a cozy, functional space. With practical tips on sourcing affordable materials and detailed instructions for construction, you’ll find everything you need to embark on your project.

Dirk’s own experience in upgrading from a tent to a camper is not only relatable but also filled with ingenious solutions, making the process accessible for anyone with a do-it-yourself spirit. Follow along and learn how to build your dream camper that promises dry, comfortable camping trips ahead.

12. DIY Camper Trailer

Building your own caravan offers a unique and satisfying DIY project, allowing you to build a one-of-a-kind travel home tailored to your preferences. With hands-on guidance, you can transform a simple trailer base into a cozy and efficient space, complete with custom insulation, kitchenette, and space-saving solutions.

Our step-by-step videos provide practical tips and creative inspiration, empowering you to embark on this rewarding journey. Enjoy the pride of constructing your mobile retreat and the freedom it brings for adventures to come. Explore the joy of crafting a personalized caravan that stands out in any campground. Jasman Home

13. How to Make a Tiny Travel Trailer

Exploring the world of tiny travel trailers can be an exciting venture for outdoor enthusiasts. Imgur offers a glimpse into the life of a DIY traveler who transformed their vision into reality by building a tiny travel trailer. The post by user rufi0h showcases a personalized journey through the creation process, sharing both the challenges and triumphs encountered along the way.

For those intrigued by compact living and mobile adventure, this collection of images and stories can serve as inspiration and a testament to what dedication and ingenuity can achieve. If you’re interested in travel trailers or DIY projects, visiting Imgur can provide you with a wealth of creative ideas and a community of like-minded individuals.

14. Build this Amazing Custom Camper

Dreaming of hitting the road with a bespoke camper that perfectly fits your adventurous spirit? GearJunkie brings to life the story of Erin Sofinowski and Tyler Thompson, who transformed their Toyota Tacoma into a stunning custom camper. Through dedication and a DIY ethos, this couple turned their vision into reality, building a hard-sided, pop-up camper in just three months.

With an investment of around $6,000, they now have a cozy, mobile haven for their travels. Dive into their detailed process, featuring over 50 step-by-step photos, and get inspired to craft your own unique adventure truck. Perfect for those who love to merge creativity with practicality, this guide is sure to fuel your passion for custom builds and the open road.

15. How to Build a Micro Camper

Discover how to craft your own micro camper with the informative guide on Instructables . Transform a dated cargo trailer into a rugged and cozy 40 sq. ft. travel haven, ideal for outdoor adventures. This step-by-step tutorial empowers you to build a lightweight yet durable camper, fully insulated for comfort in various climates. Learn about selecting materials, customizing the interior, and maximizing space with clever design. Embrace the freedom of the open road with a personalized, cost-effective microcamper that you designed.

16. DIY Sprinter Camper Van

Looking to transform a Sprinter van into a cozy, mobile abode for climbing adventures or road trips? Sprinter RV presents the inspiring story of Mike Williams and his DIY creation: Max 2.0. As a serious climber, Mike turned a 2004 Sprinter 2500 cargo van into a custom camper suited for life on the road. His journey from an unreliable VW Westy to a durable Sprinter equipped with a Mercedes engine illustrates a dedication to mobile living.

Mike’s experience with building and refining his camper includes clever solutions, like a folding bed and an electric fridge, showcasing how to maximize a compact space effectively. For those inspired to embark on their own DIY Sprinter conversion, Sprinter RV also offers a helpful resource: the Sprinter RV Conversion Sourcebook. Get valuable insights into building your perfect travel retreat.

17. DIY Demountable Camper

Embarking on a DIY project to build a demountable camper for a Land Rover can be an adventurous and fulfilling endeavor. If you’ve been captivated by the idea of building your own mobile home for off-road trips, this engaging guide offers practical insights and a firsthand account of the construction process.

From selecting the right materials to constructing a solid frame and adding finishing touches, this helpful resource is ideal for DIY enthusiasts seeking to transform their Land Rover into a cozy, customized camper. With attention to detail and a focus on cost-effectiveness, you’ll learn how to navigate challenges and achieve a comfortable, road-worthy outcome.

18. Turn Your Car Into a Mini Camper

Revitalize an old pop-up camper into a charming, functional DIY camper with this comprehensive guide! Discover the transformation journey from a neglected 2013 model to a modern, cozy retreat. Key materials include marine-grade plywood for durability, stainless steel screws for secure assembly, and two-by-fours for robust framing.

Learn to install efficient 12V LED lighting, build a spacious queen-size bed, and craft a kitchen with a cherry countertop and refurbished stovetop. Ideal for camping enthusiasts, this project combines creativity and practicality, offering a budget-friendly alternative to expensive models. Embrace this fulfilling DIY adventure and build a personalized camper for endless road trips and memories!

19. Non-Toxic Teardrop Trailer for Camping

Exploring a non-toxic lifestyle and interested in sustainable living spaces? My Chemical-Free House offers insights into constructing a wooden teardrop trailer designed for individuals sensitive to chemicals and mold. Learn how to build a cozy, toxin-free mobile abode using natural materials like wood and VOC-free glues.

This guide covers the essentials, from selecting the right materials to design considerations, ensuring a healthy and eco-friendly tiny home on wheels. Get tips on managing costs and discover alternative options for those seeking a chemically minimalistic lifestyle. Dive into the specifics of this unique building project for your next adventure in clean living.

20. Build a Casual Turtle’s Teardrop Camper

Explore the world of casual camping with Casual Turtle Campers’ newest creation: The Hatchling. Peter Pavlowich, known for his Tiny Homes on the Move feature, crafts this teardrop camper with simplicity and practicality in mind. The Hatchling boasts a roomier interior than traditional teardrops, perfect for two people and a couple of furry friends. Built on a custom 5’x8′ trailer with a sturdy western Hemlock and red cedar frame, it offers a lightweight structure with a PVC-covered base and thermally welded TPO membrane roofing.

With ample windows for ventilation and a clear view, the Hatchling is an inviting space that you can customize to your liking. Weighing just 840 lbs., it’s towable by a range of vehicles. Starting at $6,250, the Hatchling from Fort Collins, Colorado, is ready to enhance your outdoor adventures. Shelter Pub

You should also have a camper awning for your overland vehicle to protect you in the sun and rain. Follow these 10 DIY camper awning ideas from pop up tent to RV awnings, from PVC to tin can awnings! For rear-door and all-weather protection!

Conclusion:

Wrapping up our guide on 20 DIY Camper Trailer Ideas , we’ve showcased a variety of designs that cater to different needs and preferences, ensuring there’s a project for every DIY enthusiast. Each DIY camper idea is a stepping stone towards building your own bespoke camper trailer, merging both functionality and personal style. With how to build a camper guide and free plans, you’re well-equipped to embark on a journey of building a camper that not only meets your travel needs but also showcases your craftsmanship. Start your DIY camper project today and hit the road in style!

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This article was last updated on May 2, 2024.

When I was a kid, “choose your own adventure” books were all the rage. I loved them – it was fun to determine how the story proceeded. 

I don’t know if those books are still a thing, but what I do know is that there’s a “choose your adventure trailer build,” and it’s the ideal way to get a camper that fits your specific needs.

When you think about it, it really is an ingenious idea – you start out with a base trailer, then as your needs and wants change, you can add modular components. What’s not to like?!

This adventure trailer build your own adventure comes courtesy of the folks at Beaver Built . Let’s have a look at Beaver Built trailers so you can see why they are a good fit for your adventure needs.

Table of Contents

Basic trailer specifications, features and amenities of this adventure trailer build.

• Modular Components Make This Adventure Trailer Build Specific to Your Needs<

What Does Your Adventure Trailer Build Look Like?

Recommended overlanding gear.

This choose your own adventure trailer build starts with the base Wapos trailer that’s 144 inches long, 79.75 inches wide, and has a dry weight of 1,050 pounds (GVWR 3,527 pounds). 

I know what you’re thinking…that’s towable with a two-door Jeep! It’s also towable with small AWD vehicles like Subarus.

This alone makes this adventure trailer build one to keep your eye on – there’s no need to invest in a new truck or a bigger SUV. You can go adventuring in your small SUV like you always have, but now you can have a trailer in tow.

Anywhere your SUV can go, this trailer can follow. It has a 37-degree departure angle with the standard wheel and tire package (which includes Yokohama A/T 31-inch tires and 15-inch Vision wheels), but if you opt to add 33-inch tires, you get a 40-degree departure angle. Not bad!

Either way, the trailer is well-equipped for off-road travel with an aluminum body, a galvanized steel frame, and a Cruisemaster CRS 2 1.6-ton dual-shock suspension.

Beaver Built offers a one-year warranty on the trailer and a 10-year warranty on the frame, too.

The size specifications might make you think that this is a spartan trailer with little to offer in terms of features and amenities. Fortunately, that’s not the case!

Despite its small size, this trailer still offers more than 43 cubic feet of storage space. The rear storage compartment is made of aluminum and has a large rear door that reveals a food-grade stainless steel countertop where you can prepare meals for you and your camping buddies.

Up top, you get a roof rack for carrying extra gear or for supporting your rooftop tent. To make it easier to access, Beaver Built has added an anti-slip powder-coating to the fenders and tongue deck, both of which are sign to act as steps (or a seating area, or a gear prep area…whatever you need!).

If the roof rack and interior storage don’t suffice for all your gear, this adventure trailer build your own adventure gives you another standard storage option – the rear hitch. 

Simply add your hitch-mounted storage box to the back of the trailer, and you have even more space for the gear you need for your wilderness travels.

Modular Components Make This Adventure Trailer Build Specific to Your Needs

Of course, what really makes this choose your own adventure trailer build so much fun is that you can pick and choose modular accessories to add as you go.

So, when you start out with your build, the basic trailer might be all you need. But as your needs change, you can add bolt-on accessories days, weeks, months, or years after your original purchase.

Tire and Roof Rack Considerations

For example, you might begin your adventure trailer build with the standard 31-inch tires and 15-inch wheels to match your two-door Jeep. But down the road when you get a new vehicle, you might upgrade to 17-inch Vision wheels with Yokohama X/AT 33-inch tires (and a matching spare to go along with it).

As another example, you might start with the standard roof rack but upgrade to a larger rooftop tent in a few years. Beaver Built has you covered with an extended rack with a front box that has locking doors on the passenger and driver sides. Add a front box divider with a wall shelf to enhance your ability to organize your gear even further.

Storage and Galley Considerations

Add even more storage space with a set of side boxes, one for each side of the trailer, which gets you a total of 16 cubic feet of space. Doing so turns your Wapos trailer into what Beaver Built calls a Mahkesis trailer. It’s the same base trailer but has more storage and the ability to accommodate more accessories.

If you’re like me and you love to cook, a kitchen management system might be the bolt-on option you add to your adventure trailer build.

The kitchen system is housed in the passenger-side box and features a 22-inch stove pullout, pantry storage, two large drawers, and a thin kitchen accessory drawer. You can also add a kitchen drawer pullout to the aforementioned front box, which houses a spot for your fridge/freezer and has a stainless steel countertop and utensil drawer underneath.

It’s pretty amazing just how much you can squeeze into this adventure trailer build, but there’s room for even more additions, like:

• A rear drawer with dividers and a storage deck
• A spare tire carrier
• A D035 coupling with an integrated hand brake
• A tongue deck 2-inch receiver
• Armor protection
• Rear C jacks

You can even add a custom-designed electrical system to your adventure trailer build!

If you ask me, the problem with some adventure trailers is that they often lack specific features that I really need or want. Or, conversely, they have equipment that I have no interest in having.

But Beaver Built changes all that. Their “choose your own adventure trailer build” experience gives you the ability to create a truly bespoke trailer that precisely fits your needs now and in the future. This innovative approach to trailer building is one of the reasons why Beaver Built is on our list of the best off-road teardrop trailers of 2021 and the best expedition trailers of 2022 !

Learn More:

• How to Safely Recover a 4WD
• How to Define Overlanding
• Beaver Built
• overlanding

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8 Amazing DIY Teardrop Trailer Kits & Campers

Posted by D.T. Christensen May 06, 2019 Updated October 01, 2023

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The throwback appeal of teardrop campers is alive and well. Building one yourself is a hardy salute to the trailer’s earliest days — and your badassery.

The first teardrop trailers popped up in the 1930s and flourished in the time after World War II, when optimistic Americans were ready for easy, open-road vacations.

Improved highway systems in the 1940s and beyond made it easier for travelers to reach new places — what Jack Kerouac called the “great raw bulge and bulk of my American continent.”

Lightweight teardrops made towing a cinch, even with small vehicles. But like many things American, the bigger is better mantra took hold in the following decades. Larger, spacious motorhomes like Winnebagos soon replaced the quaint teardrop.

Today, teardrop campers enjoy a nostalgic, if small, niche in the RV world. A handful of custom workshops make more expensive, polished trailers ( Timberleaf , wassup), but the DIY teardrop still holds its place in the American road trip ethos.

Here’s a look at 8 teardrop camper kits, plans and instructions to make your own trailer at a fraction of the cost of buying a new one or investing in a vintage model.

Related read:   13 Best Adventure Cars & Vehicles for Outdoor Enthusiasts

1. The Handmade Teardrop Trailer

Some teardrop plans floating around are shoddy, hard to follow and never as clear as you’d like. This isn’t the case with Matt Berger’s The Handmade Teardrop Trailer , a beautifully illustrated guidebook to creating one of the best lookin’ DIY teardrops we’ve seen.

Berger walks through the process with clear instructions, helpful photos and advice on how to avoid mistakes that can plague custom DIY builds. From asking the right questions to choosing the best structure for your base and frame, The Handmade Teardrop Trailer covers everything you need to start your project.

On Berger’s site, you’ll find a trailer Hall of Fame for ideas on how to use his plans to create your dream teardrop model. He also offers additional info on the process, like how to create a prototype before you tackle the real thing.

2. Wyoming Woody Plans

Ryan, the founder of Teardrop Builder, spent more than 2 years planning, designing and constructing his original Wyoming Woody teardrop. His next move? Release the plans for free on his website as a thank you to the “wonderful teardrop community who offered advice or techniques” during his build.

The Wyoming Woody’s classic 1950s shape and build is iconic, and though it’s DIY, it certainly doesn’t look the part. Many of the campers featured on Ryan’s site look as polished and put-together as custom pre-built teardrops that cost thousands of dollars more.

These are some of the most clear, helpful instructions on building a teardrop you can find. If you get a chance, check out all the success stories and comments scattered around Teardrop Builder.

3. CLC Teardrop Camper Kit

Virginia-based Chesapeake Light Craft has made high-end small boat kits since the early 1990s , and their foray into the teardrop market is a bold departure from the typical canned-ham style of many small trailers.

CLC offers a number of configurations and options to keep your costs in check, and extra features like a roof rack or rooftop vents make your teardrop as comfortable and versatile as you need.

Few teardrop kits get as much press coverage as this bad boy (Outside Magazine, GearJunkie, Tiny House Talk, the list goes on). One look at the sleek silhouette and you’ll see why.

4. Purdy Adventure Teardrop Kit

Purdy’s already-built teardrops clock in under $10,000, but to save even more money, they offer turnkey kits with everything you need to build one yourself. The kit includes a rolling chassis and all the exterior and interior materials for trailers sized 4′ x 8′ to 5′ x 10′.

Their Adventure Teardrop is a classically designed canned ham-style camper with plenty of room to relax, organize camp supplies and enjoy extended trips on the road. Lighting and window upgrades can add to the ambiance, but the trailer’s basic features will be more than enough for the self-sufficient camper.

5. Kuffel Creek Teardrop Plans

Kuffel Creek is all about two things: apples and teardrop trailers. This apple nursery out of Riverside offers teardrop plans for three models: their Benroy, Cubby and Comet. The Benroy’s a unique boxy number with a fun history, and the other two offer varying degrees of space and comfort.

After selling thousands of plans worldwide for years, Kuffel Creek considers themselves the “gold standard” for teardrop camper plans and their brag photos are an unquestionable testimony to the work they’ve inspired.

The estimated cost to build their models is between $2,000 and $3,000 depending on the camper, though there’s plenty of improvisation you can do to customize a teardrop to your liking and budget.

6. Big Woody Teardrop Campers

At Big Woody you’ll find fully built campers, teardrop kits and plans to make your own. Their plans are affordable and the kits are a steal: the ultimate teardrop kit costs right around $900, compared to the $9,000 – $13,000 base prices of their built campers.

The kits are broken up into different packages, making it easy to choose exactly what you need. They also offer plenty of accessories, parts and equipment to make life on the road a breeze.

7. The Teardroppers Kits & Plans

The Teardroppers offers kits and plans for every type of DIYer, from the camper who wants to start from scratch (check out the $29 video guide ) to those looking for pre-cut materials.

They estimate the cost of a built trailer to be $1,800 to $2,100, including the kit, chassis, various parts and adjustments you make to your teardrop. These are basic but practical trailers that offer lightweight space and comfort on a budget.

8. The Teardrop Trailer Free Guide

It’s hard to find on their site, but this Canada-based company offers a free detailed guide to building a teardrop from the chassis up. They go over all the basics, from choosing a trailer and base to framing the trailer and wiring the electronics.

It may not be the most detailed plan out there, but for campers looking to get free insight into the process, it’s a solid place to start. They also offer a small but helpful forum for beginners and seasoned teardrop pros.

More Road-Worthy Travel Ideas

For more plans, check out the Teardrops n Tiny Travel Trailers forum, these plans for a cedar beams teardrop, or this helpful teardrop Instructables from Romanian software programmer Ioan.

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Posted by D.T. Christensen

Dustin is the founder of Territory Supply. He was born and raised in Phoenix, and fills most of his shelves with books on American West history. When he’s not writing or reading, he likes to travel with his wife and twin daughters, a rambunctious team that makes backpacking the Grand Canyon seem easy.

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How to build your own ultra-lightweight Micro Camper Teardrop Trailer

This post contains affiliate links .

One of our readers, Jean-René Rodrigue, wanted to share his homemade micro camper with you.

It’s a custom built teardrop trailer designed to be 8′ in length, 5′ in width, and 5′ in height on the interior.

Outside it’s length is actually 11′ 8″ and it’s overall height is 6′ 6″.

It weighs an estimated 750 lbs and has a 2,000 lbs axle on it for support.

The flooring was built using fir plywood. The walls are a composite material made out of epoxy-fiberglass and polystyrene foam.

When he added the roof Jean-René went with ultra high molecular weight polyethylene plastic. Interesting!

The trailer framing is all welded steel and as you’ll see, he painted it a really cool lime green color. It’s got a nice shine to it.

Jean-René added a 4″ thick queen size foam mattress .

He brings along plastic containers and an electric cooler to store food and other camping equipment.

Why would you want to build your own micro camper teardrop trailer?

Here are the reasons that Jean-René did it, and it makes a heck of a lot of sense.

• Cheap to tow because they’re easy on gas and you can pull it with a car
• Inexpensive to build or buy
• Small enough to go through remote roads
• Light enough to be pulled by 4-cylinder vehicles
• Just big enough to sleep two
• So much better than a tent as they protect you from the elements and save you set up time

How to create your own trailer

I was impressed to find that Jean-René designed and created his own trailer.

He made the 5′ x 8′ trailer out of steel square tubing and angles along with a jack stand for each corner.

Jean-René got 8″ steel wheels and a 2,000 lb axle with leaf springs.

He followed up by painting it an aluminum color to make it look nicer.

How to construct walls for your teardrop trailer

For this project, Jean-René used composite materials for the walls. He actually put this together in his apartment.

Inside there’s 1.5″ of foam sandwiched by two layers of epoxy coated fiberglass. This material is much lighter than plywood which is usually used for projects like this.

Another benefit of using this material is that if exposed to moisture, it won’t rot.

The walls are held together thanks to screwed planks at each end which you can see in the pictures below.

How to add a roof to your teardrop camper shell

Jean-René chose ultra high molecular weight polyethylene plastic for the roof which he attached to the edges of the wall with stainless-steel screws.

This material is great for resisting cold temperatures and it’s very flexible and is less likely to dent, ding, or kink. It’s also lightweight compared to plywood.

Nothing really sticks to this material so it can’t be painted but this also means that bug splatter won’t stick either.

Adding necessary accessories for your home built micro camper

If you’re building your own micro camper or teardrop trailer, you’ll need:

• an entrance
• ventilation

Jene-René built his own door with a window and door latch that he ordered. See below.

Painting your teardrop trailer after construction

To paint the micro camper, Jene-René took the walls apart and used a green urethane-based paint.

He kept it white on the inside, then he put it back together and sealed everything with silicon and butyl tape so that it’s watertight. See below.

Jene-René’s Teardrop Trailer / Micro Camper Project

The finished product looks great and he is planning on doing it again so be sure to visit his blog .

All Photos Courtesy of Jean-René Rodrigue

If you enjoyed this post share it using the buttons below and talk about it in the comments. Thank you!

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Great project- congrats!

Alex, you still considering a tiny-house road journey at some point? -Deek

Deek, yes, I still think about it and want to.

Splendid. I just love this!! Great photos. 4 stars! Go girl!!

Just to correct something. It’s a HE and not a SHE ;). Jean-René is a friend of mine. The girl you see in the last pictures is his girlfriend.

My fault. Thanks Sebastien. I’m fixing it now.

Ok fixed it, so sorry about that..

We, too, built our own Teardrop – but ours is a woody! Can’t go anywhere without lots of questions. Great way to meet people. (I’ve even started a blog of our trips: dlvent-teardropper.blogspot.com.) Learned a lot along the way.

Thanks, Lynn. Nice to meet you!

This is so cute! I love the color and the fiberglass construction. I’m always looking for the best way to make the lightest camper to tow…nice job!

cometcamper.wordpress.com

Glad you liked it Mariah!

Hi Alex, Thanks for the article. I’ll keep you inform when I will do modifications ans upgrades on my teardrop trailer. I am also looking forward to read about other stories of DIY micro campers.

Thanks! Looking forward to your updates and thanks so much for sharing your project with everyone.

I would be careful with that one. According to my rough calculations it will blow over in a 35 mph crosswind.

I’m designing a teardrop and my target is to survive a 74 mph crosswind.

Thanks Dave, never thought of this, so great to know.

Here are more exact calculations on wind tipping.

I am modeling the profile of your trailer as a half-circle having a radius (r)of 5 feet. The area is Pi(r^2) = 79 sq feet.

The center of effort (where the wind force appears to be concentrated) for a half circle is (4r/3Pi) = 2.1 feet from the bottom.

The bottom of the trailer is 1.5 feet above the ground which puts the center of effort of the trailer wind load at 2.1 + 1.5 = 3.6 feet.

The center-to-center tire spacing is 5.5 feet. The trailer weight is 700 lbs. The torque needed to begin to tip the trailer is 700 lbs. X 5.5 feet X 1/2 = 1925 ft-lbs.

What wind force does it take to produce a torque of 1925 lbs on this trailer?

The wind torque is equal to the wind force X 3.6 ft. When this equals 1925 ft-lbs it will begin to tip. So, a wind force of (1925 ft-lbs)/3.6 ft = 535 lbs will do it. With an area of 79 sq ft the force per sq ft = 535/79 = 4.5 lbs.

The wind load in lbs/sq ft = 0.0033 X V^2 where V is velocity in mph. Solving this equation for V we get

V = (force/0.0033)^0.5 = (4.5/0.0033)^0.5 = 37 mph.

I have been trying to find out if there are regulations on industry standards on this so I can design my camper without over designing it. My target of 74 mph might be on the high side. Due to this target my trailer designed length is 6.5 ft with an inside height of 4 ft. It weighs 500 lbs. A cut-out feature in the back gains me 3 mph in wind survival.

thanks, I didn’t think of that. I don’t intend to check your numbers but I agree with your method and your answer looks reasonable. I’m an ME so I think these kind of checks are a good thing. I guess the defense for high winds might be to somehow fasten the trailer down if you can, or park it into the wind.

I ran calculations on several commercial light weight campers such as Lance and Scamp. Their tip over wind survival works out to be 62-65 mph. I’ll take that an an “industry standard” and design accordingly.

Shooting for 62 mph lets me build a 5′ tall (6′ ground to top), 6.5′ wide trailer if I make it 600 lbs. To do that I add two group 31 batteries for power and ballast. It’s sort of like ballasting a sail boat.

Hi Dave, I have review your calculations and they are quite interesting. I haven’t check tip over torque during my design. But, I’ve seen a mistake in your calculations, side area should be 79sq.ft/2=39.5 as side wall is half a circle, not a complete one. Also, by checking my autocad drawing, I can say that the side wall is exactly 32 sq.ft. That way, tipping would occur at a wind of 91mph.

Thank you anyway for sharing your calculations.

Glad you cleared that up, thanks!

Good catch on my error. With an error of 32 sq feet rather than 79 sq ft the wind force has decreased by a factor of 2.5. Force produced by wind is proportional to the square of the velocity. So the tip over wind velocity is now 37 mph X (2.5)^0.5 = 59 mph.

Much better and this is in line with the small lightweight campers available on the market. And it’s what I’m aiming for with my tiny trailer.

I got plans for the tears drop camper years ago, and couldn’t find anyone to help me build it. I have no build knowledge and wish to build one soon. Currently TN.

[email protected]

Thanks, Thomas, wishing you the best in finding some help with your project.

I hate to jump in here as I am only half done with mine. But I’d encourage you to jump in. You might have to do some stuff over (I have) but that will just make you prouder when you finish.

Hi Thomas, Maybe I can give you some advices about the construction of your teardrop trailer. Feel free to ask me specific questions.

What kind of plans do you have? I would be curious to see them if you want, maybe it would help me give you better advices as well.

Keep me inform about your project.

Regards, Jean-René

Thomas, Just reading these posts. You posted 10 years ago you wanted to make a Micro Camper, did you do it? I live in Hawaii, not much camping here. Still would like to make one as project. Did you make one with wood or tubing? If I make one, I want it to be able to be pulled by a small car. I’m thinking 6’x8′. Thanks, Howard Andrus [email protected]

Hi i was wondering how much this cost to build it. How long would this take to build as well?

Hi Veronica from what I’ve seen it everyone takes a different amount of time to build and it depends on how detailed the interior is going to be, how skilled you are, and how much time you can spend on the project. I’ve heard of these costing as little as $1500 or so to build, sometimes even less, and as much as $8000.. Just depends on what you want it to have. Hope this helps and thanks!

What a great idea. I’ve been interested in travel trailers since I was a little kid. I like the whole lightweight trailer concept that can be pulled by a car and I enjoyed reading about your project very much and I think it turned out very nice. Where would this world be without smart creative men who can pretty much build anything!

Thanks Nick!! Glad you liked it!

Outstanding build, you guys did a terrific job on this camper. I am impressed, i like the color, very unique. Inspiring.

Thank you Chris!!

Jean-Rene, I left a comment on your blog but thought I would here too in case you see it here first. : )

Love your trailer…a few questions. What thickness of plastic did you use for the roof? I’m assuming there was not any insulation added to the roof…is it warm enough when the tempurature drops? Do you sell the plans or step by step instructions on how to build this? Thanks!

Oh yes, if it is possible to get a plan or such a step by step instruction i also take one!! 🙂 In germany our cars a much smaller then in USA, so a little selfbuild trailer is pretty good… Greetings Form Germany

Great little trailer! You guys did an awesome job. Love the shape and colors. Wish I was going to be close enough to see it in person tp get ideas for mine. Keep up the good work and enjoy your creation!

Hi Gerry, Thanks for your good comments. Where are you living? At what stage of designing your teardrop are you?

Looks GREAT! I’ve welded up a very solid 6’x14′ platform that I’m going to be putting a teardrop on. I’ve had the idea for composite walls for a long time. Saw how it is used in aircraft and thought it would carry over to a camper nicely! My plan is to glue together the foam board and then layer up 3 or 4 layers of fiberglass per side and then screw on some wood framing around it to give it some more rigidity. The wood frame would double as the mounting point for my cross members for my roof/front/rear. Thanks for publishing this article!

Glad you found it helpful Brandon. Thanks!

Would love it if you’d share your project with us now or in the future. 🙂

I’d love to! I’ll see if I can put something useful together. Right now I just went out and bought steel, cut it, and had a buddy help me weld it. Still sourcing an axle and maybe this weekend I’ll build up the walls. There is a plan, but right now it’s very much changing as I try things and get new ideas on sites like this! There are power plans and sleeping plans and water plans as well… we’ll see how it all comes together. 🙂

Can’t wait to learn more Brandon. Feel free to email me at tinyhousetalk [at] gmail [dot] com whenever you want. 🙂

Hi Brandon, I’m glad you liked my design. 6feet by 14 feet, it’s gonna be a huge teardrop! You’ll see, fiberglass/foam walls are really strongs. Do one layer of fiberglass on each side first, then you’ll see how strong it is, maybe it will be enough!

Post pictures of your project when you’ll got some.

Jean-René Rodrigue

Maybe instead of calling it a teardrop I’ll call it a waterfall? Who knows maybe it’ll be the next wave of campers between 5th wheel and teardrops! Early on in this design I convinced myself that I needed the interior space, but also wanted the benefit of aerodynamics from the teardrop shape. I’m curious to see how it turns out too. It’s one thing to look at a drawing, and another to see it in person. Thanks for posting your work, really motivated me to stick with my foam board idea.

Great post on Teardrop Trailers. Our kits make them really easy to build !

-The Teardroppers

Yes, they sure look great!

Ty Alex. Say Deek, think you could use that Tuftex stuff on one of these? Just askin. Happy Trails and God bless you.

Hi Glema, I’m the builder of this teardrop trailer. I believe the Tuftex sheet could do the job. But, be carefull not to build yourself a greenhouse on a trailer. My plastic used for the roof was white, but was not blocking 100% of the light, so I had to add a layer of plywood inside the trailer to block light.

I like to see teardropr trailer from others, send me pictures if you build one.

If I wanted to build a teardrop that is 7 ft in height, would this cause any problems?

Looks great…. just what I need! ‘Would love to see the interior, tho’!

Just HOW do you make the glass to be flat in such a large area? (fiber glass), and where do I shop for it, and the plastic for the top. I made a two person tear drop camper of plywood. Haven’t weighed it yet, but I expect it will go between three and four hundred pounds. (4’x7’x4′) It has a let down lid on the back with two burner stove on it, counter top, and shelves behind that for cook ware, food, etc. The slope is the front (People told me it would be better to pull with my motorcycle, but after making it, I have decided they were wrong. The door is the entire front, which lifts. I pull it at 60mph very easily with my 650 VStar Yamahammer. 65 is ok, but it begins to labor at 70-75. (I have a 1974 900 BMW which would pull it at ANY speed, but I have been having carb problems ever since I used ethanol in it) (George Hill… [email protected] )

nice! I am thinking of building one. What are your thoughts on using polycarbonate double or tripple wall panels for the roof and walls? Seams strong. I used these panels on my sunroom roof.

Hi Tom, I don’t know about polycarbonate panels you’re talking about. Send me a link so I can check it.

Here is the link to one of the retailers that sells the double walled panels. The panels are stringer that glass.

https://www.interstateplastics.com/Polycarbonate-Twinwall-Clear-Sheet-POLCE__SW.php?&kitoptionpk=197&src=adwordspla&utm_source=adwordsfroogle&utm_campaign=adwordsfroogle&utm_medium=na&utm_content=plastic+sheets-POLCE__SW&keyword=GOOGLEPLA-POLCE__SW-197&gclid=Cj0KEQjw6OOoBRDP9uG4oqzUv7kBEiQA0sRYBIH6lfX4BraB2t2MaJpufGornt1hpiWt4hzTBTRZ534aAgJK8P8HAQ

Hi Tom, These panels seem great. Just watch out to make sure to build a teardrop and not a greenhouse. I’ve used 1/4-inch white plastic panels for my roof and it was letting through too much light. I had to add thin plywood panels on the inside to keep the trailer dark enough.

Good luck with your project!

Hi Guido, You may check my website http://www.teardroptrailerkit.com/ to see many pictures of the construction. I also explain each step of the building of my teardrop.

I also have a small car, a 4-cylinder Toyota and it pull my tiny camper without much problems. You Germans don’t all drive big BMW truck? 🙂

Is there a prefered radius cuts to make the teardrop look? I was thinking a 24″ radious for the front top and a 48″ radious on the back

This is really nice and I love your choice of walls and the jack stands at the corners. I have designed and am about half done with a slightly smaller trailer. My frame looks a little lighter, and I am using torsion half angles rated at 1000# per pair. I’m keeping a spread sheet to get weight and CG and am expecting about 500#. But I’m using 1/4″ sanded pine on the exterior with trim coil covering. On the roof I plan on a thin layer of PMF for extra moisture protection under the trim coil. On the inside I’m using much thiner and lighter plywood (walls) and composite (ceiling). If I build another one I’ll remember your walls. thanks

Look awesome!

Can you share more about how you constructed and put the walls together?

Do you have a list of building materials?

Good day. Im from South Africa and is busy building my own teardrop. Im around 30% now. Will you be abel to help me with the correct way to build the back door and did you manufacture your own door and window frames

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3D floor plans offer a unique perspective from above, allowing you to see the entire space with its colors, textures and 3D fixtures. These views are often presented on RV manufacturer websites. Cedreo helps you quickly create them on your own.

Photorealistic Visualizations of the Final RV Design

When trying to fit so much into a tiny travel trailer, it’s important to get a first-person perspective of the space. Cedreo helps you do that with 3D photorealistic renderings. These renderings help you and your clients visualize the finished space with accurate lighting and textures so you can showcase the full potential of your RV floor plans.

6 Things to Consider When Designing RV & Travel Trailer Floor Plans

How can you design the best possible travel trailer floor plan? Follow these six design considerations.

Consider Client Needs

Who will be using it, a couple or a family with kids? Will they spend most of their time outside? Do they need a large kitchen for preparing family meals? How low will they be staying in their RV?

What Are You Starting With?

Are you starting with an empty trailer bed to build an RV from scratch or are you redoing an existing travel trailer like an Airstream? If the trailer already has plumbing and electric, your floor plan options may be limited.

Traffic Flow Is Even More Important

Because of the small space, be sure to consider how people will need to move through the RV. This is especially true if you’re designing an RV for families with kids. For example, consider how people will access storage or the bathroom while someone is working in the kitchen.

Use Wall Slides to Add Space

Slideouts are a great way to open up the trailer’s layout. Look for ways to add sliedouts in the kitchen and living areas to add extra space and make it easier to move around the RV.

Create Different Zones for Privacy

This is especially important for families with kids or for campers traveling in groups. Add curtains or pocket doors to close off bathrooms, bedrooms and changing areas.

Extra Space in Living and Dining Areas

If you need to save on space, start with the sleeping areas and try to leave as much space as possible in the living and dining areas. Those are the areas that get used the most, especially during bad weather.

RV & Travel Trailer Floor Plan Examples

Wondering what types of RV layouts you can create? Check out these real travel trailer floor plans created with Cedreo.

2D RV Floor Plan

2D Travel Trailer Floor Plan

3D RV Floor Plan

3D Travel Trailer Floor Plan

RV Floor Plan with bedroom

RV Floor Plan with Loft

Travel Trailer Floor Plan with bedroom

Travel Trailer Floor Plan

RV & Travel Trailer Floor Plan FAQs

RV & travel trailer floor plans present unique challenges. Here are some answers to clarify some of your design questions. And don’t forget to check out Cedreo’s design blog for more tips and tricks.

How do you maximize sleeping space in RVs?

Some good options for maximizing the space in an RV or travel trailer are: bunk beds, fold out sofas, murphy beds, dinette booth beds and overhead beds. Also, plan on using RV mattress sizes which are smaller than standard mattresses.

What are the standard lengths for RVs and travel trailers?

The standard lengths for RVs and travel trailers can vary depending on the type and manufacturer. Generally, Class A motorhomes range from 26 to 45 feet, while Class B and C motorhomes are shorter, typically ranging from 17 to 32 feet. Travel trailers can range from 13 to 33 feet in length, while fifth-wheel trailers are usually between 22 and 40 feet long. RV manufacturers may offer custom sizes or lengths outside of these ranges, so it’s essential to do research and consider the specific needs before finalizing your layout.

How big should an RV bathroom be?

The ideal size of an RV bathroom depends on personal preferences and the type of RV. It should have enough space for a toilet, sink, and shower, and allow users a little space to move around. For smaller RVs, a compact bathroom with a wet bath (combined shower/toilet) can save space. Larger RVs can have a separate shower and toilet area with extra storage.

What are the best ways to make the most efficient use of space in a travel trailer?

One of the best ways to maximize space is to choose multi-functional furniture that can serve more than one purpose – like a dinette that converts into a bed or sofa. Using vertical space is also key, by adding shelving, cabinets or hanging organizers to make the most of wall space.

Create Impressive RV & Travel Trailer Floor Plans… Faster than Ever!

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4WD Reviews, News, and Information

How to Build a DIY Overland Trailer

by Jerry Ford | Last Updated October 26, 2022 | 10 min read

You don’t have to do away with all your creature comforts when venturing outdoors during an overlanding trip. You can pack more things and even bring some amenities by towing a camping trailer.

Camping trailers are perfect for those who want to explore the great outdoors without having to worry about finding an ideal place to pitch tents and set up a functioning camp. With an overland trailer, you can bring all the comforts of home with you on your travels.

You can buy a fully-built camping trailer or customize your truck or SUV with a rooftop tent if you have the means. But if you’re quite handy, you can build your own DIY overland trailer.

Going the DIY route can help you save money compared to buying pre-built camping trailers. You can even customize it to fit your vehicle and specific off-road needs.

Why Build an Overland Trailer Yourself

There are many reasons why people might choose to build an overland trailer themselves. Perhaps the most obvious benefit is that it can be much cheaper than buying a pre-made trailer.

Also, building your own trailer allows you to customize it exactly how you want. You can choose the materials and features that best suit your needs and preferences.

Finally, building your trailer is a great way to learn about trailers and overlanding in general. It’s a challenging project, but the result can definitely be worth it.

Before we go into the process of DIY trailer, let’s check out some facts and figures first.

How Much Does It Cost to Build an Overland Trailer?

A pre-built off-road trailer can easily cost between $8,000 and $50,000. Even with tool rentals and materials, building one for less than the cost of the cheapest store-bought off-road trailer is possible.

How Much Do Overland Trailers Weigh?

The average overlanding trailer weight is between 1,200 and 1,350 pounds.

Can You Overland with a Trailer?

Absolutely. As long as you’re familiar with a trailer’s inherent limitations. For instance, you can expect to rock climb complex terrain while towing a full-size road trailer.

What Are the Types of Overland Trailers

When it comes to choosing an overland trailer, there are several different types to choose from. Let’s take a look at some of the most popular types of overland trailers:

• Caravan : Caravans are a type of towable trailer that is commonly used in Europe. They are often smaller and more compact than other types of overland trailers.
• Pop-Up : Pop-up trailers are a type of towable trailer that can be collapsed for easy storage. They are typically smaller and lighter than other types of overland trailers.
• Teardrop : Teardrop trailers are a type of towable trailer that is designed to be aerodynamic. They are often smaller and lighter than other types of overland trailers.
• Military/Utility : Military/utility trailers are a type of towable trailer that is designed for use by the military or other utility organizations. They are often larger and more rugged than other types of overland trailers.
• Non-Towing : Non-towing trailers are designed to be carried by a vehicle. They are typically smaller and lighter than other types of overland trailers.

What Makes an Ideal Overland Trailer

Now that you know about the different types of overland trailers, it’s time to start planning your trailer build.

Overland trailers should be designed for some serious off-roading. They should be built tough to withstand the rigors of backwoods travel, yet they should still be lightweight, maneuverable, and easy to tow.

Here are some of the key features that make an ideal overland trailer ideal:

Construction : Overland trailers are built tough to withstand the rigors of off-road travel. They feature heavy-duty frames and suspension systems, as well as reinforced sidewalls and floors.

Maneuverability : Overland trailers are designed to be lightweight and easy to tow. Many models feature aluminum construction, which helps keep the overall weight down.

Off-Road Capability : Overland trailers are equipped with all the necessary features for off-road travel. They typically feature high ground clearance, all-terrain tires, and the ability to go where you go.

Cargo : When it comes to cargo capacity, you’ll want to consider both the size and weight of your gear. For example, if you’re carrying a lot of heavy equipment, you’ll need a larger trailer so that the weight is evenly distributed. On the other hand, if you’re carrying lighter items, you can get away with a smaller trailer.

Weight : As far as weight is concerned, you’ll want to make sure that your trailer doesn’t exceed the capacity of your vehicle. Most overland trailers have a maximum capacity of around 2,000 pounds.

Stability : Once you’ve loaded your gear into your overland trailer, it’s important to secure it so that it doesn’t shift while you’re driving. The best way to do this is to use straps or bungee cords to secure your gear to the walls of the trailer. You can also use ratchet straps to secure heavy items in place.

Security : Your trailer should keep you secure from the elements and wildlife. There’s little point in towing an additional load if it can’t keep you safe from the sun, rain, and vermin.

Comfort and Amenities : Overland trailers can offer a spacious interior that is perfect for long-term expeditions. Many models feature a kitchen area, sleeping quarters, and plenty of storage space. Other features like a built-in toilet and shower can also make life on the road much easier.

Building a DIY Overland Trailer

Building your own overland trailer is a great way to get exactly what you want out of your camping setup, and it can be a fun and rewarding project in its own right. In this section, we’ll show you how to build a DIY overland trailer from the ground up.

If you’re ready to get started, explore the steps below.

Parts and Materials

• Trailer Body : You can purchase a used trailer or find one for free online. Be sure to inspect it thoroughly before making your decision. It should be in good condition with no major rust issues. You can build your own using plywood, fiberboard (MDF), and plastic laminates.
• Trailer Chassis/Frame : This is the most important part of the build. It needs to be strong and sturdy enough to support the weight of your gear, plus any additional weight you may add during your travels. The frame will also determine the size and shape of your trailer. You can fabricate your own using square tubing, angle bars, and c-channels.
• Axles : There are many different axle options available, so do some research to find the best option for your particular build. Be sure to factor in the weight of your gear when choosing axle capacity.
• Wheels and Tires : Again, there are many different options available. Choose a wheel and tire combo that will be able to handle the weight of your trailer and gear, and that will also provide good ground clearance.
• Suspension : This is an important part of the build, as it will determine how well your trailer handles on rough roads. There are many different suspension options available, so do some research to find the best option for your particular build.
• Electrical System : This is another important part of the build. You’ll need to wire up your lights, brakes, and any other electrical components you plan on using. Be sure to follow all local laws and regulations when wiring your trailer.
• Plumbing : If you plan to put in a kitchen or toilet, you may also have to route some plumbing. Plastic tubes are usually used.
• Storage : This is entirely up to you. Some people prefer to keep their gear inside the trailer, while others like to have it all packed up and ready to go. You can add shelves, cabinets, or racks. Choose a storage solution that works best for you and your particular build.
• Other Construction Supplies : Depending on your build, you’ll also likely need the usual construction supplies like primer, paint, screws, and sealant.

You’ll need the following tools to build your overland trailer:

• Oxygen/acetylene torch
• Reciprocating saw or oscillating multitool

Your first line of business is cutting and welding the overland trailer’s frame. Following that, you’ll need to add cross-members, which provide additional support for the frame.

After the frame is complete, you’ll move on to building the trailer’s walls and roof. Finally, you’ll add the trailer’s flooring, which can be either plywood or aluminum.

1. Plan Your Trailer

Take note of all the things you want from your trailer. There are plenty of designs and plans already available online. Just search for “camping trailer design plan,” and you’d be amazed at how many interesting designs there are for you to use. From here on out, what you need and how you’ll assemble your trailer will depend on your plan. The rest of the steps outlined here follow the general idea.

2. Lay Out the Chassis

If you’re building a towable trailer, you’ll need to build on top of a chassis. Following the plan, you must lay out the frame, wheels, and suspensions.

3. Cut and Weld the Frame

Cut two lengths of square tubing to the desired width of your trailer. These will be the main beams of your trailer’s frame. Next, cut four lengths of angle bars to the desired length of your trailer. These will be used as cross-members to support the frame.

4. Add Cross-Members

Cut four lengths of angle bars to the desired length of your trailer. These will be used as cross-members to support the frame. Weld the cross-members to the main beams of the frame. Be sure to weld them securely so that the frame is strong and durable.

5. Build the Walls and Roof

Cut the plywood or MDF to the desired size of your trailer’s walls and roof. Weld or screw the walls to the frame. Be sure to seal all of the seams with silicone or another sealant to keep out moisture.

6. Sort the Plumbing

Before you fix everything, route your plumbing pipes if you plan to add some amenities that need them. Perform leak and pressure tests to make sure all the joints are properly connected. It will be a pain to find leaks once you’ve covered the pipes up.

7. Wire Up the Electrical

The electrical system in your overland trailer is important for powering lights, appliances, and other electronics. You’ll need to wire up the electrical system in your trailer before you can use it. Laying out the wires before putting on the floors and adding the finishing touches allows you to hide the wires and conduits in the walls or under the floors. You may need an additional battery to power the electricals in your trailer so that it wouldn’t draw from your truck or SUV’s existing system.

8. Add Flooring to the Trailer

Cut the material to the desired size of your trailer’s floor. Install the flooring using screws or bolts. Higher-quality flooring options will provide maximum longevity.

9. Add Storage and Amenities

The next step is to add any cabinets, shelves, or other features to your trailer. This is completely optional and up to you. Just bear in mind that the more functionality you want in your overland trailer, the more features you’ll want to include in your final build.

Enjoy Your Outdoor Adventure

With your overland trailer built and ready to go, all you need now are some great ideas for outdoor adventures. An overland trailer enables you to bring many of the comforts of home with you on your trip.

With a planned approach and the right materials, you can build a great overland trailer that will make your outdoor adventures more enjoyable.

ABOUT Jerry Ford

Jerry Ford started his career as a freelance writer for Australian Associated Press. A wide variety of outdoor interests (off-road driving among them) brought him to car magazines. He has a distinguished career as a print and broadcast reporter and editor with over 25 years of experience writing about the car industry, best practices and new technologies.

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