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Discussion in ' General 4Runner Talk ' started by Ol'Blue , Jul 9, 2015 .
This will be the new home for all the SAS rigs of all Gens. Lets talk how they are built, what we use and pictures of the beauties. Build Thread on this beast.... Blue
Let's go Paul. I know the BestGen is a Solid Axle truck. Lets hear the story and some of those pictures of Dish Pan and up at the lake. Blue
I wanna be a SAS rig. Looking at Unimog portals.
Those are Bad Ass.... We have a local company building something like that. They are just nuts crazy. Take a look. http://globalxvehicles.com/ Blue
I used to own one. Had a good time. That's where my name came from . She was fun. Going to get another. Just one I can chop up and cage.
Hey Brian, I wish my 88 was a SAS! I'm getting to the point where I'm really pushing the IFS to its limits but, you know, it's a toyota, it refuses to give in! (knock on wood!) Here's a couple shots from Dishpan. Notice us at the bottom. It's steep. The Waterfall is a biatch!
Here's some from Holcomb Creek rock garden
'87 runner, '85 axle trussed and gusseted with longfield super axles, TG hub gears, Trunnion bearing eliminator, ARP studs, LC high pinion diff and hydro assist. Sky swap kit with TG 4" springs and Billie 12" shocks. Build thread in the 1st gen section.
BestGen said: ↑ Hey Brian, I wish my 88 was a SAS! I'm getting to the point where I'm really pushing the IFS to its limits but, you know, it's a toyota, it refuses to give in! (knock on wood!) Here's a couple shots from Dishpan. Notice us at the bottom. It's steep. The Waterfall is a biatch! Click to expand...
I have no doubt your rig would crawl right up no problemo! Andy's rig too. That black 87 is an inspiration for me. Both u guys need to come out west and run Dishpan Springs, Holcomb Creek, and especially John Bull(double black diamond)! Then we can hit Calico and Johnson Valley(KOH).
I would love that. West coast wheeling looks like a lot of fun! I wish it wasn't so far
I want John Bull for sure. You have to be careful because you will strait fall off rocks and body damage will ensure for cretin.
ajohnson said: ↑ I would love that. West coast wheeling looks like a lot of fun! I wish it wasn't so far Click to expand...
Ol'Blue [OP] said: ↑ Its not near as hard as the mid west. Those stupid trees always get in the way. Blue Click to expand...
Yea I am quite familiar with trees lol. Lost both mirrors and hit the passenger rear quarter at least 3 times in the trees with my old '85
All u gotta do Andy is rent a motorhome, hitch up the trailer, and ROADTRIP!!! Hit Moab on the way! Ain't no wheeling tougher than the west son! U could swing up north and run the Rubicon. Then head east to the Rockies! Damn I'm gettin myself all riled up
The motor home isn't a bad idea, haven't thought of that. I was considering renting a full size diesel to pull my junk to Moab next year, if I can get the money saved up.
ajohnson said: ↑ The motor home isn't a bad idea, haven't thought of that. I was considering renting a full size diesel to pull my junk to Moab next year, if I can get the money saved up. Click to expand...
New ORI struts fully rebuilt. New Fox 2.0s in the rear. Wow amazing the differance in the ride. Blue
SAS guys- Any tips to get a better ride out of my rig? I have fresh shocks all the way around and a fresh rebuild on the ORI's. It is much better but still not there yet. Blue
SA swap, TG taco width
Can I have your old axle?
BestGen said: ↑ Can I have your old axle? Click to expand...
Well apparently when the main power cable arks across the battery holder it's a problem. I was loosing all power every time I hit a bump. With a little digging I found it pretty fast. A trip to the local auto parts store to get some 6 gauge wire and a few other things. With in 15 minutes all issues were solved. Glad this was an easy fix this time. Next project. Pull heads off the other Rig. Ugh!!!! Blue
Any SAS 4th gens?
Bangers Runna said: ↑ Any SAS 4th gens? Click to expand...
Ol'Blue [OP] said: ↑ Matt- Is that a Mal I see in that picture in your Runner?????? Click to expand...
Great Dogs. I love German Dog. They are the best. I have two boxers
No other SAS rigs here????
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has anyone done one or attempted to keep the AWD mode? Mostly just curious if it could be done...
Red skull member.
It seems like it wouldn’t be much different than an 80 series land cruiser. I would lean towards wanting a birfield type joint in the front shafts as opposed to a u joint depending on what axle you’re going to use just for smoothness.
flexy flatty said: It seems like it wouldn’t be much different than an 80 series land cruiser. I would lean towards wanting a birfield type joint in the front shafts as opposed to a u joint depending on what axle you’re going to use just for smoothness. Click to expand...
rockota said: In theory, I concur. I know the multi-mode TCASE adds some complexity, but no idea how much... Click to expand...
Yotota said: Are you considering swapping an AWD transfer case into a truck with a standard J-shift case? That's a whole different can of worms... Click to expand...
are you doing locking hubs, does that play into it? my kids 80 is awd. is that how the 4runner case works?
Stingray said: are you doing locking hubs, does that play into it? my kids 80 is awd. is that how the 4runner case works? Click to expand...
rockota said: not specifically for this question... I have a 3rd gen 4runner w/ multi-mode that I keep thinking about throwing an axle under. But want it to still be DD. BUT... I have also thought about the idea of a multi-mode tcase in my doublecab... Just because i think it'd be cool. Click to expand...
Yotota said: Just had a thought as well - would the truck need selectable or open diffs for driving on dry pavement? If the multi mode has the limited slip/torsen center diff, locked diffs might cause some funny driving behavior under power and/or kill the center diff. Click to expand...
rockota said: 100% agree this is a risk. The only advantage of keeping the multimode - aside from not having to source a new tcase - is for the few times a year that having AWD is nice. But it would probably need the correct wiring to ensure that lockers weren't engaged unless center case is locked - or something similar. for the tacoma idea... I was thinking AWS w/ long travel could be fun. Click to expand...
My third gen needed a speed sensor added to the transfer case, and to gut the ABS, because it was all run off the 4 wheel sensors. I had to splice into the speedo cluster to get a speedo
Slander said: What would be the advantage of AWD mode if you have to lock the hubs anyway? You can lock the hubs now and just flip it in and out of 4wd on the fly as needed. This just seems like more wiring to dick with when you could be driving it, hypothetically speaking Click to expand...
rockota said: cause tech sucks... Click to expand...
I used to have the multi-mode t-case but got rid of it when I went duals (I'm still IFS btw). A separate 4WD computer controls the t-case, as long as you could trick it to think the ADD (automatic differential disconnect) is engaged when shifting into AWD, I don't see why it couldn't work with a SAS.
Rising sun member.
Rising sun ham guru.
Long travel doesn't solve the IFS issues. For some people the extra travel and track width scratch the itch but I really don't see any reason to bother over an SAS if you're reworking the front end just do it right once. For crawling there's no argument that can be made that IFS is better than solid axle. It is not. But so what? It rides better and is safer on the highway, that's why it's on the front ends of trucks. It's going to be maybe a better choice at high speeds and washboard. We get it on our trucks because most truck don't get rock crawled. We're the exception by using them in anger. And I don't mind saying I prefer that it ride well on the highway, so sue me. I'm not a hard core 'wheeler so my approach is perhaps band-aid any shortcomings (like I would put a truss on the rear lower arm mounts on your 4Runner IFS), run a decent skid plate and then just use the stupid thing. I'm not good enough for it to matter and I've never had more than one truck so wailing on something I can't afford to break at this point has zero attraction, therefore IFS is far, far from my limiting factor. In my estimation an SAS isn't worth the cost and headache over running a closer to stock truck that I don't have to remember this year, this model nonsense pulling part numbers from the EPC or running custom junk that's one-of if I need it half through a trip. Toyota's IFS is OK, better shocks and springs, in my case upper arms that correct caster and clear a 3" spring and done-and-done. Why over think it?
If it wasn’t already on there or a more hardcore type vehicle I’d stay ifs all day long. Rides better and goes faster. If it’s just a crawler then yes solid axle.
J Kimmel said: If it wasn’t already on there or a more hardcore type vehicle I’d stay ifs all day long. Rides better and goes faster. If it’s just a crawler then yes solid axle. Click to expand...
FunkyYota said: I agree. I think solid axles get you more bang for your buck for crawling. Strength and articulation. I think solid axle is better for the DIYish or relatively low buck crawler. Even if you go to tons or rockwells it's still gonna be less than a comparable independent truck. That being said if I had 250k to throw at an ultra4 with IFS I'd consider it... Click to expand...
J Kimmel said: Ya but I’m saying just a camper explorer type vehicle ifs is so much better. Even an old ifs 4Runner or something I would swap it anymore unless big rocks were my intent from day one. Click to expand...
Perfect
I'd suggest that folks who go LT and later SAS are doing it for strength. You can get a lot of performance out of IFS (Race Trucks, etc) with custom parts and near limitless budget but for everyone else it's lots easier to build a bomb proof solid axle. I think the breakover is when IFS parts (axle, diff, steering) are no longer holding up and no more upgrades are available. Will Marlin Crawler RCLT change this picture?!?! Should be fun to find out.
AimCOTaco said: Will Marlin Crawler RCLT change this picture?!?! Should be fun to find out. Click to expand...
You had to know Marlin would figure something out because doing SAS on Tacoma and newer 4Runner means using an ancient Toyota axle is a PITA on account of the wrong side t-case drop. A Jeep Dana 44? Seriously? Ewww, feels so dirty.
Usually when I'm driving a rig, my confidence is based a lot on the strength of the suspension and axles, not so much the suspension type. With a 200 series I would feel pretty confident in pushing it offroad because the front end parts are strong. A tacoma? Not so much. Some manufacturers put some pretty wimpy ifs components on from the factory that cant handle much. To upgrade the ifs components on such a rig to handle big tire abuse is expensive because everything has to be modified. Supposedly the ford bronco sasquatch come with beefier front axles and diff compared to other packages .
DaveInDenver said: You had to know Marlin would figure something out because doing SAS on Tacoma and newer 4Runner means using an ancient Toyota axle is a PITA on account of the wrong side t-case drop. A Jeep Dana 44? Seriously? Ewww, feels so dirty. Click to expand...
I dream of having a 70 series LC because of the SFA. I think the main reason is because of the more technical things you can do with it. That being said I enjoy how nice the ride is on my 4runner with the front IFS.
ajordan1975 said: This is where custom axle housings like Diamond comes in to play. I have a buddy that’s built 2 fifth gen 4Runners w/ solid axles. Click to expand...
Club treasurer.
I'm with Jackson on this. Having both is the way to go. My stock 3rd Gen with an e-locker and 100 Series with A-Trac will get me most places I want to go. The 100 pulls the pop up just fine. The lifted, armored, triple locked 80 handles the rest. I like to adventure rather than rock crawl, so if there is any doubt I just take the 80. They each have their place in our family wheeling life. I love every one of them.
jps8460 said: Gotta have both . I love how my 200 blazes down fire roads, desert tracks and the interstate. I love how the 80 handles a bit more technical terrain. I think it’s about what you want to do. Ifs and i4s cars are winning more and more at KOH soooo the “which is better” debate is starting to even out. Turns out if you have 2-300k lying around you can have the best of both worlds lol. Click to expand...
MountainGoat said: I'm with Jackson on this. Having both is the way to go. My stock 3rd Gen with an e-locker and 100 Series with A-Trac will get me most places I want to go. The 100 pulls the pop up just fine. The lifted, armored, triple locked 80 handles the rest. I like to adventure rather than rock crawl, so if there is any doubt I just take the 80. They each have their place in our family wheeling life. I love every one of them. Click to expand...
Ohhh buddy. That thar is a can of worms. There really isn’t a right or wrong answer here, but I’ve been down a few of these roads. As was said above, it’s really about what you want to do. Long Travel isn’t worth it, to me, unless you are going to hit the big air in the desert or the dunes. And even there, to actually do that without destroying the truck, you are going to be pushing over 10k. if you want cheap reliability on difficult trails and are okay with tinkering until you get it right, you can’t beat a solid axle swap on an old truck. And if you want to wheel with the big boys, you need it. Sure U4 cars can run the big rocks with IFS, but one U4 CV is more than your typical solid axle swap. ifs will go anywhere you want to go and still keep the body straight. And even go some places that’ll twist the body. My third gen did just fine up in the Black Hills, Over in BFE, up Blanca, And Holy cross. It’s got some crumply bits in the same places solid axle rigs took crumply bits on those same days. In fact I can only think of one time I’ve had to pull cable and that was in a mud hole. In a lot of cases, I have had zero trouble while solid axle rigs struggled behind me. So I don’t agree that a solid axle is better for rougher terrain, up to a point. that said, IFS is going to have problems in the rocks, eventually. You will battle alignments constantly, and by extension, you will ruin a lot of tires. It is very difficult to find alignment shops that can properly align lifted IFS. And you have to learn how to drive it, or you will blow axles and diffs all day. To wheel hard, a front locker is mandatory, which is a significant investment if you plan to solid axle swap anyway. someday I will solid axle a truck. I have a few axles sitting in my yard. I just can’t decide how to, and never seem to find the time these days.
One other thing to consider DDing a LT truck. Unless you invest in some glass fenders, you will throw rocks into your mirrors and windows and paint. A lot. And coat the windows in slime during every Snow storm. May not bug you but something to keep in mind.
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Hey, I am new to the site, but joined because I am looking to make a big step toward getting my truck trail worthy, and could use some help. I recently had a minor incident where I incurred some damage to the front end of my truck. While evaluating the things I would need to do to fix it, I began to think that there would be no better time to look into a straight axle swap then now. Has anyone done a SAS on a 3rd generation 4Runner? If so, what axle options are out there? Are there any kits designed for a SAS? I really am not well versed in this process, as I have obviously never done this before. What all am I going to need to do to make this happen? Can anybody swag a number off the hip as to how much this may cost to do? I realize this is a fairly broad and open ended subject, but I could really use some helpful advice.
check out yotatech.com there's a fewguys on there that's done it. I think all-pro.come sells the kit. I'm thinkin ull need like a waggoner axle or somethin like that. Cuz a stock toyota axle has the third on the opposite side of urs
Since you're in Charlotte, swing by the shop and I'll show you everything first hand on what to do. I'll see if I can get my buddies Taco for the day to point out the little things as well.
I'm getting ready to do one on a 2002 double cab
I'll definitely come by the shop sometime. I'm working out of town for the next few months, but will let you know when I get a chance to make my way back to Charlotte. Are you guys open at all on the weekends?
im doing my '96 tacoma right now, its very similar to the 4runner. check out my thread in the build section to see what you are up against jon @ ecgs
^ ive seen that toyota before or one like it in the uncc parking lot?
here ya go jonnyb is the man!! http://www.nc4x4.com/forums/showthread.php?t=38247&highlight=
Im gathering parts for a sas on my 98 4runner. Waiting on my hummer wheel centers to come from cm performance machine, on backorder for over a month. Im using a dana 44 wagoneer axle, its close to the same width as the rear, also gonna keep the stock rear 8" non trd axle. Can also use a ford dana 44 but its like 4" wider or something like that and you have to switch to chevy outers for flat tops and 6 lug. Im using rear pickup springs up front and 63" chevy rears with 37" tires and hopefully stay pretty low. Keep in mind im doing a cheaper build so no 4 link or anything like that. Im doing a dd and expedition wheeler more than straight crawler. Gotta do something with the abs or the light will stay on. Marlin has the vss for a good price and just rewire the speedo and take the abs out completely. Now dual cases are fairly expensive. You can also look at switching to a passenger side drop axle and older transfer case. Gotta do high steer to steer right so depending on what you want to use either a toyota ifs box or scout forward swing box. Plate the frame front and rear they are a little weak. Check out hyperlites build I really like it. There are also a few on pirate4x4 that are good write ups. Also tacomas are pretty close so check out some builds on those. Good luck.
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86-95 toyota solid axle swap (sas) kit.
Our kits are comprised of high-quality components. Don’t be fooled by cheap imitations that use inferior look-alikes. We source our parts from reputable suppliers, including Japanese made components such as our exclusive one-piece pitman arm, front rotors, and tie rod ends.
It’s a well-known fact among hardcore Toyota lovers that a 1985 Pickup or 4Runner is the most desirable to have. That was the first year for the fuel injected 22RE engine and the last year of the straight axle front end. The problem is there are only so many '85's to go around and demand for them is ever increasing. It has become obvious that converting IFS trucks to solid axle makes for the best of both worlds. The conversion works out great - combining a newer comfy, reliable and powerful V6 truck with the strength, wheel travel, and off-road capability that the solid axle brings. It is one of the biggest improvements you can make to your 86 to 95 IFS Pickup or 4Runner. One of the first things you’ll notice when wheeling is that the tires stay in contact with the ground much better with the straight axle because of the increased wheel travel, making the vehicle much more stable. The straight axle also means better options for front locking differentials, stronger gears, and stronger axles.
There are kits available to increase the wheel travel of an IFS truck - some work well and some don’t. The well-designed ones work great for high-speed fire roading and desert pre-running, but they are not the answer for trail riding and rock crawling. With a straight axle truck, when your suspension compresses the differential ground clearance increases. With an independent front end, as your suspension compresses your differential gets closer to the ground creating clearance issues. There is no way to get around this on an IFS truck, so it will never match the performance of a straight axle on a rocky trail.
By converting to crossover steering when you install your SAS, you can even retain the stock steering box. About the only disadvantage with the straight axle conversion is you might notice the highway ride is not quite as smooth. But that's a small price to pay for all the improvements you gain off-road.
These kits are designed to be installed by anyone with basic steel fabrication skills. Welding, cutting, and grinding are required. Installation takes 3 - 5 days. Kits include everything you need except a front axle and drive shaft. The 1984 and 1985 axle is the best choice due to an extra truss added at the bottom of the axle in those years. Axles can be found for around $200 - $350.
Kit Includes:
(1) Hy-Steer crossover steering featuring our exclusive one-piece forged arms (2) Weld-on shock hoops with braces (2) 5100 Series Bilstein shocks (2) 4-inch or 5-inch lift long travel front leaf springs with bushings (1) 1-inch lift spring hanger kit with greaseable shackles and frame tubes plus jigs (2) Vented Land Cruiser style rotors (allows the use of IFS brake calipers) (2) 1.5" front wheel spacers (1) Front U-bolt flip kit (2) Steel braided DOT approved brake lines (2) Bump stops (1) Steering stabilizer and brackets
IMPORTANT NOTES:
Installation Instructions
ALL-PRO products are warranted to be free from defects in materials and workmanship prior to installation. Any alteration, improper use, or modification will void this warranty. This warranty is extended by All-Pro to the original purchaser. This warranty is effective for 90 days from the date of purchase. Any description of the goods is for the sole purpose of identifying them, is not a part of the bargain, and does not constitute a warranty that the goods will conform to that description. Any sample, model or advertised item is for illustrative purposes only, is not part of the basis for the bargain, and is not to be construed as a warranty that the good will conform to the sample, model, or advertised item. No affirmation of fact or promise made by All-Pro will constitute a warranty that the goods will conform to the affirmation or promise. Purchasers and users of our products are responsible for determining the applicability of a product to their specific application. In the event of a defect, malfunction, or failure to conform to this warranty, All-Pro will repair or replace the goods without charge within 30 days of receipt of goods. If All-Pro is unable to replace and/or repair the goods or if All-Pro, at its sole discretion, determines that neither option is commercially practicable or cannot be made within 30 days of receipt of the goods, All-Pro will refund the purchase price. The purchaser is responsible for installation and removal of all parts, freight or shipping costs, and incidental or consequential damages.
Feature friday: 10 must-see 5th gen 4runner long travel suspension setups.
This Week’s Topic: Long Travel 4Runners
Holy smokes do we have some awesome rigs for you for this Feature Friday! This week we are cranking up the suspension dial WAY past 11 with these 10 killer long traveled 5th Gen 4Runner builds.
So real fast, what is long-travel suspension?
The whole point of long travel is to gain better performance off-road, and more specifically for high-speed off-road applications.
In terms of parts, a typical lift kit allows you to gain more ground clearance by increasing your overall ride height. In simple terms, most common lift kits only require upgraded coilovers, extended rear springs, and maybe some upper control arms if needed/recommended for the lift height. Some of the options might just increase overall performance and some might actually give you more travel. That’s usually where 95% of us would stop and call it a day. Not these dudes…
Long travel kits use that same suspension upgrade concept and then take it to the next level with extended length coilovers, and in some cases, secondary shocks with remote reservoirs for increased damping for compression/rebound.
A long travel kit, due to changes in suspension geometry, will allow for increased wheel travel over factory suspension and assist you with running larger tires. To achieve additional “longer” wheel travel, these kits start with extended lower control arms (LCAs), upper control arms (UCAs) and build from there.
In addition to extended-length upper and lower control arms, most long travel kits will have upgraded wider/stronger axles with stronger joints, extended tie rods, limit straps, extended-length bump stops, and other strength enhancements like gusseted spindles, and gusseted control arm mounts.
For the rear of the 4Runner, a long travel kit will require extended brake lines, upgraded trailing arms, extended height springs, increased travel shocks, and of course, extended length bump stops. When it comes to shocks for long travel kits, they typically feature adjustable remote reservoirs to allow the internal shock body oil to stay within peak operating temperature while the suspension is aggressively cycling, as well as the ability to tune the ride.
Now enough talking, let’s see these rigs in action!!
1. adam wolfe ( @builtbysquirrels ) – 2018 trd or.
Long Travel Suspension Details
What Do You Like About Your Setup?
I loved working with LSK Suspension to R&D a 4.5+ LT kit for the 5th Gen 4Runner. From start to finish, they were fantastic with a quick turnaround on sending new parts to swap out ones that weren’t working for this build. This finalized kit is incredible! Everything from the build quality to their customer support, I’m very happy with the choice of going with LSK.
But we’re not here to talk about the company, you’re here to know what it rides like. The answer is simple, it’s like a cloud off-road. The suspension articulates flawlessly while the wheels feel solid and planted. I just point and go, and the 4Runner takes me. Just a friendly reminder though, you’re 9” wider than stock. Having 17×9 wheels with a -12 offset and 35×12.5 tires, puts the outside tire to the outside tire to 89” wide. I believe the kids would call it THICCC . That being said, it’s unlike any other kit on the market and the only one with the upper and lower uniballs on the spindle for the 4runner.
I love how well the 4Runner rides with this suspension set up from Radflo.
The hydro bumps on all 4 corners keep the vehicle handling as if it still had sway bars. The 4Runner crawls really well since I’m able to keep all the tires on the grounds while the rig is articulating. The wider track also gives the 4Runner a better stance and stability off-road as well. And lastly, you can’t forget about that look!
I like that I can daily my vehicle while still being able to take it off-road whenever I want.
This 4Runner is able to withstand the punishment I put it through whenever I take it out on the trail without any hiccups. The setup is simple yet so unique in its own way. This rig is definitely a neck breaker whenever I take it out on the streets or off-road.
Jon’s Note: Yes I know this is 4th Gen 4R, but it’s SO SICK!!
Watching the Dobinsons rear long travel go to work on some rock shelves is almost as fun as actually driving up to them yourself. The amount of articulation the 4Runner gets from these bolt-on parts is truly impressive.
Since my 4R is part of the SR5 gang (open diffs), keeping both rear wheels planted goes a long way in terms of crawling. By no means does this modification replace the need for lockers, but it sure does bring the capability of a SR5 4Runner to a whole new level.
This setup rides nice and smooth. Long travel kits are all about the tuning of the shocks and having the proper setup. You can pay however much you want for a suspension setup, but if it’s not properly tuned, then it’s a waste of money.
I had a lot of trial and error trusting the wrong people when it came to getting this setup dialed in. However, after I had to redo a few things, the stars started to align and I was able to finalize this long travel kit for my 4Runner.
The truck definitely still needs a lot of work, but I do still enjoy how it handles thus far. The limited travel and cushion in the rear still bugs me honestly. But that should all get sorted out in a couple of months when some new suspension bits come in.
I’m just glad I went LT before all the mid travel jazz. Might as well just pay once and enjoy than pay twice and regret it. This truck’s platform has so much potential and I’m still putting all the pieces together.
I chose components that work well together and that would provide a wide range of tuning for different terrains. Adding the secondary triple bypass front shocks allows the rig to run with no front sway bar and still allows the 4Runner to handle great both on and off-road.
Knowing I can drive how I want, take a turn when I want, and cruise at the same speed off-road as I can on-road is what I wanted out of this build, and it delivers on that with ease.
This LT setup allows me to get where I need to go fast and as smoothly as possible. The 4Runner floats over everything I put it through both on and off-road.
With all the extra wheel travel I can keep my tires on the ground while articulating through obstacles. This helps out huge for better traction while off-road since the SR5 doesn’t come with a rear locker like the TRD Off-Road models. Overall this setup is has been great and as an added bonus, the 4R also looks awesome!
What I enjoy most is the performance this setup delivers both on and off-road. The front long travel works excellent off-road on a variety of terrain while still providing a comfortable driving experience on the highway.
The price point is was pretty reasonable and the customer service by Total Chaos was excellent. All of the products I put on my 4Runner are tried and true. You can’t go wrong with Total Chaos combined with King Shocks.
What I like about this long travel kit is just how comfortable it rides on and off-road compared to stock/mid travel. The Total Chaos LT kit performs extremely well while rock crawling even though it was originally built for racing, which is what I first liked about it. I definitely love the added stance it also gives to the 4Runner. It just makes your rig look tough and aggressive.
The up travel and down travel performs amazingly as well. I’m able to keep my rigs tires planted on the ground most times while traversing over sketchy terrain. With the LT kit being wider than the stock track width, the rig feels a bit safer while going through sketch sections or tipsy areas out on the trail. You will not be disappointed with this kit from Total Chaos.
These next-level long travel 4Runners were absolutely amazing! I enjoy how each owner picked a long travel suspension kit for their own reasons as well. The SR5 group chose LT to help compensate for the lack of rear locker in their 4Runners. Several owners mentioned this, and to be honest, that never even crossed my mind as a reason to justify a better suspension system. See, even I learned something with this Feature Friday.
Other builds on this list were built to go fast through any terrain. You can see that in the @builtbysquirrels , @magrnr , and @trdlun4r builds. These rigs are next level and have been built to literally conquer any terrain, and fast. All the builds this week were absolutely KILLER! I can’t wait to see next week’s submissions.
If you would like to be considered for next week’s Feature Friday, we will be showcasing AFTERMARKET HEADLIGHTS.
We want readers to get inspired by a variety of rigs/products. Submit your build for Feature Friday and you might get featured. If you would like to submit your build for next week, include your setup details and an awesome photo that shows it off.
Have a great weekend everyone!
@TRDJON - I love Toyota news, reviews, and how-tos! There are big things on the horizon for Toyota and I can't wait to share them with you all!
CHRIS ALEXANDER ( @SHEPHERDRUNNA ) – 2018 TRD ORWhy the extended axles and gusseted spindles? For suspension or wider wheel tires
What size tires are on NATHAN KRIG (@TRDLUN4R) – 2021 TRD PRO? I really like the set-up.
It would be interesting if someone highlighted the changes needed for LT in the rear. I’ve purchased the TC kit for the rear of my 5th gen (not installed yet), and was wondering if the sway bar needs extensions, or just run it like it is.
Also, Ben at Filthy Motorsports posted a vid on youtube on 5th gen 4runner rear shocks and considerations thereof, when running LT.
It kinda makes your head spin!
Thanks for the article, Mike
You can buy extended adjustable links, from Dobinson’s for example, I run MT rear LT shocks and your lower trailing arms will bottom out on the axle housing before the swaybar becomes a limiting factor. I run a combination of offset trailing arms and extended sway bar links and get full ~12″ of travel out of the rear shocks.
Honestly, I’d delete the rear swaybar. Try it before the lift goes on to test it out. You won’t even notice it’s gone.
Delete? That is a possibility. When I’m done I want to try it out with and without to see how it goes. I’m adding a bunch of weight in the build so I’m curious to see if the adjustable shocks and stiffer springs are enough by themselves, or do I still need the sway bar.
There was some very sweet builds in this line up as to be expected once someone gets to the point of true LT. Keep up the great articles.
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It’s a recurring nightmare for some of us.
You’re sat on the side of the track. The SUV’s not going anywhere. You’re not going anywhere. The suspension has blown.
Some SUVs give up on you when you need them most. Others you can rely on. There’s a reason why the Toyota 4Runner has been in continual production since 1983. Generation after generation, it keeps on performing.
In particular, the 3rd Gen 4Runner suspension has some standout features. It's great in its own right but outstanding with custom upgrades.
Read on to understand the suspension, and upgrades, of the 3rd Gen 4Runner, an SUV that won’t leave you stranded on the side of the track.
Let’s talk a bit more about the suspension and how it works on this Toyota.
All types of suspension system balance two key criteria. The first is ride quality and the second is how well the vehicle handles. Basically, how comfortable the vehicle is to ride in and how easy the vehicle is to control.
On top of this, when we look at offroading, a third factor comes into play: keeping tires on the road.
There are different types of suspension, including independent, double-wishbone, Macpherson strut, and air. Current 2022 4Runners have a combination of these types with 4-link and coil springs on the rear two tires. On the front tires is an independent double-wishbone.
3rd Gen suspension doesn’t have the youth of the latest generation. However, with some upgrades, it can perform just as well—if not better.
A key component of a suspension is the springs. The springs absorb energy from a bump when the vehicle hits it. By doing this, the springs reduce rotating, or centrifugal pressure, put on a vehicle.
This is particularly important when offroading. If the vehicle can’t resist rotating from hitting a bump, handling is poor and it is more prone to turning over.
Given how many years the 3rd Gen 4Runner has been on the road, original suspension springs are now beyond their best. This means a reduction in performance. The springs won’t return to their original shape after use.
Furthermore, the springs also help determine the ride height of a vehicle. So if you want to raise your truck higher, upgrading the springs is part of that.
The shock absorbers work in tandem with the springs. Where the spring works to absorb the energy, a shock absorber works to release the energy that the spring absorbs. A shock absorber dissipates the spring's energy and smoothes the ride out. Without a shock absorber, the spring would bounce back with a similar force to what pushed it down.
Shocks for offroading need some special characteristics. Controlling the energy the springs unload causes a lot of heat. Upgraded shocks deal with this heat more efficiently, usually with a larger body that has more oil volume.
All four wheels have a shock absorber and a spring. However, there are key differences between the front and rear suspension. The front suspension is more complicated than the back for a couple of reasons.
The first is that the front suspension must account for steering. The second is that more torque from braking goes through the front suspension. This means that when upgrading the 3rd Gen 4Runner suspension, you’ll have two different sets for the front and back.
There are a couple of things to think about with 4Runner suspension options. The main consideration is how much offroading you do. Is the vehicle purely for offroading, or does it need to handle casual driving as well?
If you modified the suspension for pure offroading performance, on the road it would not handle well at all. Similarly, a small upgrade to keep on-road performance won’t give you the results if you want to cover more serious ground.
The aim of the suspension is to keep the wheels in contact with the ground, the body stable, and the ride as comfortable as possible. Increasing performance often comes at the price of comfort. It’s a personal decision how far you want to take this balance with suspension upgrades.
The perfect suspension setup is a lot more than shocks and springs. There are a range of upgrades available for the 4Runner suspension. Below, we’ll outline some of the best options.
The larger tires for offroading need more clearance than factory height gives. Raising the body provides enough room to fit bigger offroading tires onto the 4Runner.
An original setup on the 3rd Gen has a horizontal Panhard bar. But modification moves the bar from this horizontal position. A Panhard correction kit brings the bar back to its original design.
There are a few benefits of this. You don’t need to recenter the axel with an aftermarket bar. Also up to 4 inches of lift increases the roll center for better handling.
It’s a common chain reaction when upgrading vehicles. One part gets improved, but the added performance puts another part of the vehicle under strain. Then you make another upgrade and the chain continues.
Once short links get upgraded, the link mounts need reinforcing. A lower link mount reinforcement skid plate will do this.
Sometimes it’s not just the hardware, but where it is. A shock relocation kit moves the rear shocks to locate them at a right angle to the axle. This improves efficiency, dampening, and serviceability.
It’s been 20 years since the 3rd Gen 4Runner was discontinued. During this time the SUV made a name for itself in the offroading community as a reliable, tough 4x4 that punches well above its weight.
The 3rd Gen 4Runner suspension has huge potential for upgrades. Some straightforward mods will dramatically improve the offroading performance. To see more 3rd Gen suspension upgrades, head over to our store page .
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Discussion in ' 2nd Gen. Tacomas (2005-2015) ' started by ShadowT , Sep 25, 2011 .
I am soon goin to make some major changes to my 08 single cab. i have old man emu springs and a 3'' body lift, and i moved the cab mount immediately behind the front tire up 3'', which allows me to fit up to 35'' tires. Im running 33's now, but i want to run 36's. So i need more lift, but dont want my axles in a bind... a long travel suspension would help that some right? But will the IFS be strong enough to handle 36's? OR will i be better off with a SAS to a dana 44? thnx for any help
ShadowT [OP] initial post: ↑ I am soon goin to make some major changes to my 08 single cab. i have old man emu springs and a 3'' body lift, and i moved the cab mount immediately behind the front tire up 3'', which allows me to fit up to 35'' tires. Im running 33's now, but i want to run 36's. So i need more lift, but dont want my axles in a bind... a long travel suspension would help that some right? But will the IFS be strong enough to handle 36's? OR will i be better off with a SAS to a dana 44? thnx for any help Click to expand...
I live in east texas we dont have much rock, mostly mud and hills to climb. I would prefer the ground clearance of the long tavel but am concerned about the stength ot the front diff.
So you don't go up to Barnwell much then? I can't imagine where you could really need long travel around here other than some lease roads.
SAS and use a diamond axle with 30 spline longfeilds
lets see this body mount.
ktmrider said: ↑ lets see this body mount. Click to expand...
how much money you want to spend, and as said above rock crawling or fast desert running?
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Member. Join Date: Feb 2009. Location: Ft Collins, CO. Age: 37. Posts: 288. IMO there is quite a large difference between a 4runner and a rock buggy like in that video. Sure, a solid front axle will be better with crawling when your driving a custom built buggy that is not street legal.
All long travel options. Here is a current list of all the 3rd gen 4runner front long travel options out there and some specs comparing them. This is not meant to bash any company at all, simply just trying to do some research. If anyone knows of other kits not listed or think there should be more specs listed please let me know.
Hey guys, So I'm an Aussie and no one here offers a long travel kit for the 4runner.. I'm real keen on the idea over the sas for my 87 model.. ... Sas vs long travel suspension! Hey guys, ... 3rd Gen Long Travel Questions: liftedbrigade: 3rd gen T4Rs: 6: 03-29-2013 11:08 PM: Long Travel: JamesDean91:
I guess a SAS COULD be done for "a little over a grand", but honestly, you have a front end that is no stronger and doesn't flex much better than stock IFS. To do it RIGHT you're looking close to 3 grand with highsteer, gears/lockers, and Longfields. IMHO, longtravel IFS is the best solution for an "all around" truck.
Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 3rd gen T4Rs > SAS kit recommendations User Tag List: Reply: Page 1 of 2: 1: 2 > Thread Tools: Rate Thread: Display Modes: 05-03-2021, 07:48 PM #1: hntz4x4. Member : Join Date: Jan 2019. Location: Elk Grove, CA. Posts: 163 hntz4x4. Member ...
For the 3rd Gen 4Runner, there are tons of aftermarket upgrades for offroading. ... There are Straight-Axle swap kits, long-travel suspension kits, lift kits, skid plates, full undercarriage armor, roll cage kits, drawer systems and more. ... Common replacements on the 3rd gen. If SAS is not your goal but you still want to wheel, I would look ...
3rd Gen 4Runner SAS. Thread starter Toy4rnr; Start date Jun 1, 2020; Tags sas toyota ... So you can see that lower link was way too long. Reactions: Alpine4x4. Toy4rnr Red Skull Member. Joined May 28, 2020 Member Number ... About 3-3.5" up travel. Toy4rnr Red Skull Member. Joined May 28, 2020 Member Number 1640 Messages 121 Loc WA. Jun 7, 2020 ...
Conclusion. Upgrading to long travel suspension can transform the 3rd Gen 4Runner into a formidable off-road machine. The enhanced wheel travel, improved stability, and better control open up new possibilities for thrilling adventures. When combined with proper maintenance and responsible off-roading, long travel suspension can elevate the off ...
3rd Gen 4Runner Parts Marketplace (1996-2002) 2nd Gen 4Runner Parts Marketplace (1990-1995) ... That rig has so much travel in the front end so you can sun some really crazy lines that most of the time you can't in most rigs. Blue ... 87 4Runner SAS and other stuffs, 07 Tacoma Things and stuff and such. SA swap, TG taco width .
In my previous 3rd Gen wiring research I seem to recall that the wiring to a multi-mode transfer case w/ center diff lock has extra wires in the harness that aren't there on other trucks. Just like the E-locker wiring. And it all ties into the stability/traction control system wiring. But that's also dependent on certain model years.
Most mid travel systems for this platform will net around 10 inches of suspension travel with just an aftermarket UCA and coilover. Most long travel systems for this platform will net 13 inches or more of suspension travel. And depending on the components, some can attain as much as 18 inches of travel, all while retaining four wheel drive.
1996 Toyota 4runner Limited - 4" Lift, 33's, AOR Bumper w/winch. 1990 Eagle Talon Tsi - E316G @ 32psi E85 Tuned, 272 cams, ECMlink v3.0, 405whp - Gave back to Brother. 2012 Toyota Tacoma DCSB - Stock on 32's- Wifes. 2004 Cadillac CTS-V - 5.7L LS6 v8, 6-speed 400hp/400tq - My new DD.
The only note-able external difference between the older and newer R150 is the length of the input shaft, the depth of the bell housing, and the bolt pattern on the rear (4×4 models). The later (3.4L) version uses a longer input shaft and deeper bell housing. The newer version also uses a driver side output transfer case (except T100 models ...
One thing I do find interesting is the folks I read about on the interwebs who go the long travel way first only to eventually succumb to the SAS infection a few years later. ... You had to know Marlin would figure something out because doing SAS on Tacoma and newer 4Runner means using an ancient Toyota axle is a PITA on account of the wrong ...
Im gathering parts for a sas on my 98 4runner. Waiting on my hummer wheel centers to come from cm performance machine, on backorder for over a month. Im using a dana 44 wagoneer axle, its close to the same width as the rear, also gonna keep the stock rear 8" non trd axle.
Kits include everything you need except a front axle and drive shaft. The 1984 and 1985 axle is the best choice due to an extra truss added at the bottom of the axle in those years. Axles can be found for around $200 - $350. Kit Includes: (1) Hy-Steer crossover steering featuring our exclusive one-piece forged arms.
TOYOTA & LEXUS LONG TRAVEL SUSPENSION KITS. Toyota Tacoma 2016-2023. +2 INCH EXPEDITION SERIES LONG TRAVEL KIT WITH COILOVERS. +3.5 INCH RACE SERIES LONG TRAVEL KIT WITH COILOVERS. 3RD GEN TACOMA SHOCK HOOP & 2.5" BYPASS PACKAGE - LONG TRAVEL. 3RD GEN TACOMA +2 INCH EXPEDITION SERIES LONG TRAVEL KIT: BUSHING UCA.
Specifications: 13" of useable wheel travel. 3.5" wider width per side. Axle Options: If you have a 4wd vehicle, you will need to install new axles that accommodate the extra 3.5"s per side. Select yes for the 4x4 axle option to receive a pair of modified reman Toyota Tundra CV axles desgined for this kit. Coilover Options:
Back again! Join me on my first ever wheeling trip with the new Long Travel suspension kit. Please feel free to ask questions in the comments or DM me on IG....
The wider track also gives the 4Runner a better stance and stability off-road as well. And lastly, you can't forget about that look! 3. AB Castro ( @Dj_ayybeats) - 2005 SR5 2WD. Long Travel Suspension Details. Front: Dirt King 3.5+ Long Travel Kit. Dirt King Upper Arm Sheer Kit. Dirt King Bypass Shock Hoop Kit.
Stay on Track With the 4Runner Suspension. It's been 20 years since the 3rd Gen 4Runner was discontinued. During this time the SUV made a name for itself in the offroading community as a reliable, tough 4x4 that punches well above its weight. The 3rd Gen 4Runner suspension has huge potential for upgrades.
3rd Gen (2016+) How-To's; 2nd Gen (2005-2015) How-To's; 1st Gen (1995-2004) How-To's ... Long travel OR SAS? Discussion in '2nd Gen. Tacomas (2005-2015)' started by ... but i want to run 36's. So i need more lift, but dont want my axles in a bind... a long travel suspension would help that some right? But will the IFS be strong enough to handle ...